S10 Pickup, Sonoma 2000-2004

Removal & Installation

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  1. Disconnect the negative battery cable.
  2.  
  3. Drain the cooling system.
  4.  
  5. Relieve the fuel system pressure.
  6.  
  7. Drain the cooling system.
  8.  
  9. Reposition the coolant recovery hose clamp from the radiator.
  10.  
  11. Remove the coolant recovery reservoir hose from the radiator.
  12.  
  13. Using hose clamp pliers, reposition the radiator inlet hose clamp from the radiator.
  14.  
  15. Remove the radiator inlet hose from the radiator.
  16.  
  17. Remove the fan shroud.
  18.  
  19. Using hose clamp pliers, reposition the radiator outlet hose clamp from the radiator.
  20.  
  21. Remove the radiator outlet hose from the radiator.
  22.  
  23. If equipped, remove the engine oil cooler lines from the radiator.
  24.  
  25. If equipped with automatic transmission, remove the transmission oil cooler lines from the radiator.
  26.  
  27. Remove the radiator.
  28.  

To install:

  1. Install the radiator.
  2.  
  3. If equipped, install the transmission oil cooler lines to the radiator.
  4.  
  5. If equipped, install the engine oil cooler line to the radiator.
  6.  
  7. Install the radiator outlet hose to the radiator.
  8.  
  9. Using hose clamp pliers, reposition the radiator outlet hose clamp to the radiator.
  10.  
  11. Install the fan shroud.
  12.  
  13. Install the radiator inlet hose to the radiator.
  14.  
  15. Using hose clamp pliers, reposition the radiator inlet hose clamp to the radiator.
  16.  
  17. Install the coolant recovery reservoir hose to the radiator.
  18.  
  19. Reposition the coolant recovery hose clamp to the radiator.
  20.  
  21. Fill the cooling system.
  22.  
  23. Connect the negative battery cable.
  24.  

 
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