Santa Fe, Vera Cruz 2006-2008

Oil Pan

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Removal & Installation



2.4L Engine

Specific to:

Hyundai Santa Fe 2006

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Disconnect the negative battery cable.
  6.  
  7. Remove the oil pan bolts, note the bolts length and location.
  8.  
  9. Tap the oil pan with a rubber mallet and remove the upper and lower pan components.
  10.  
  11. Clean the gasket mating surfaces.

    Click image to see an enlarged view

    Fig. Oil pan torque sequence and sealant application points-2.4L engine

  12.  

To install:

  1. Apply 0.16 inch (4mm) of sealant to the oil pan groove as illustrated. Install the oil pan within 15 minutes of sealant application.
  2.  
  3. Install the upper and lower oil pans and the bolts making sure the proper length is installed in its original position. Tighten the bolts in sequence to 84-108 inch lbs. (10-12 Nm).
  4.  
  5. Connect the negative battery cable.
  6.  
  7. Refill the crankcase with oil.
  8.  

2.7L Engine

Specific to:

Hyundai Santa Fe 2006-2008

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Lower oil pan bolts and the pan
     
    Upper oil pan bolts and the pan
     

  6.  
  7. Clean the gasket mating surfaces.
  8.  

To install:

  1. Apply 0.16 inch (4mm) of sealant to the lower oil pan groove. Install the pan within 15 minutes of sealant installation.
  2.  
  3. Install the upper oil pan and the tighten the bolts in sequence as follows:
    1. 0.937 x 1.4961 inch (10 x 38mm) bolt to 22-30 ft. lbs. (30-42 Nm).
    2.  
    3. 0.3150 x 0.866a inch (8 x 22mm) bolt 14-20 inch (19-28 Nm).
    4.  
    5. 6.7519 inch (171.5mm) bolt to 48-60 inch lbs. (5-7 Nm).
    6.  
    7. 6.7520 inch (152.5mm) bolt to 48-60 inch lbs. (5-7 Nm).
    8.  

  4.  
  5. Install the lower pan and tighten the bolts to 84-108 inch lbs. (10-12 Nm).
  6.  
  7. Connect the negative battery cable.
  8.  
  9. Refill the crankcase with oil.

    Click image to see an enlarged view

    Fig. Upper oil pan torque sequence (tighten bolts indicated with * to 14-20 inch (19-28 Nm), bolts indicated with a ** to 48-60 inch lbs. (5-7 Nm) and bolts indicated with a to 22-30 ft. lbs. (30-42 Nm)-2.7L engine



    Click image to see an enlarged view

    Fig. Lower oil pan bolt torque sequence-2.7L engine

  10.  

3.3L & 3.8L Engines

Specific to:

Hyundai Santa Fe 2007-2008

Hyundai Veracruz 2007-2008

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove the oil pan bolts.
  6.  
  7. Using the SST (09215-3C000), remove the oil pan.
    1. Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of arrow.
    2.  
    3. After tapping the SST with a plastic hammer along the direction of arrow around more than 2 / 3 of the edge of the oil pan, remove it from the ladder frame.
      WARNING
      Do not turn over the SST abruptly without tapping. Damage may occur to the SST or the oil pan.



      Click image to see an enlarged view

      Fig. Using the SST (09215-3C000) to remove the oil pan

    4.  

  8.  

To install:

  1. Using a razor blade and gasket scraper, carefully remove all the old packing material from the gasket surfaces.
  2.  
  3. Check that the mating surfaces are clean and dry before applying liquid gasket.
    1. Apply liquid gasket as an even bead, centered between the edges of the mating surface. Using Liquid Gasket® TB1217H or equivalent, apply a bead 1 / 8 inch (3mm) wide to the oil pan.
    2.  
    3. To prevent leakage of oil, apply Liquid Gasket® to the inner threads of the bolt holes.
      NOTE
      Do not install the parts if 5 minutes or more have elapsed since applying the liquid gasket. Instead, reapply Liquid Gasket® after removing the residue.

    4.  

  4.  
  5. Install the oil pan with the bolts. Uniformly tighten the bolts in several passes. Tighten to 84-108 inch lbs. (10-12 Nm).
    NOTE
    After assembly, wait at least 30 minutes before filling the engine with oil.

  6.  
  7. Fill the engine with the proper type and amount of engine oil.
  8.  

3.5L Engine

Specific to:

Hyundai Santa Fe 2006

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove the oil pressure switch.
  6.  
  7. Disconnect the negative battery cable.
  8.  
  9. Remove the lower oil pan bolts and the pan.
  10.  
  11. Remove the upper oil pan bolts and the pan.
  12.  
  13. Clean the gasket mating surfaces
  14.  

To install:

  1. Apply 0.16 inch (4mm) of sealant to the lower oil pan groove. Install the pan within 15 minutes of sealant application.
  2.  
  3. Install the upper oil pan and the tighten the bolts in sequence as follows:
    1. 0.7087 inch (6 x 18mm), 6.004 inch (6 x 152.5mm) bolts identified with either * or ** in the illustration to 48-60 inch lbs. (5-7 Nm).
    2.  
    3. 1.4961 inch (10 x 38mm) bolts identified with in the illustration to 22-30 ft. lbs. (30-42 Nm).
    4.  

  4.  
  5. Install the lower pan and tighten the bolts to 84-108 inch lbs. (10-12 Nm).
  6.  
  7. Coat the oil pressure switch threads with Three Bond® No. 1104E sealant and tighten to 72 inch lbs. (8 Nm).
  8.  
  9. Connect the negative battery cable.
  10.  
  11. Refill the crankcase with oil.

    Click image to see an enlarged view

    Fig. Apply 0.16 inch (4mm) of sealant to the lower oil pan groove-3.5L engine



    Click image to see an enlarged view

    Fig. Upper oil pan torque sequence (tighten bolts indicated with * or ** in the illustration to 48-60 inch lbs. (5-7 Nm), and bolts indicated with a to 22-30 ft. lbs. (30-42 Nm)-3.5L engine



    Click image to see an enlarged view

    Fig. Lower oil pan bolt torque sequence-3.5L engine

  12.  

 
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