Santa Fe, Vera Cruz 2006-2008

Removal & Installation

Print

2.4L Engine



Specific to:

Hyundai Santa Fe 2006


CAUTION
The system is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant, remove the cap only when the engine is cool.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine coolant.
  4.  
  5. Remove the accessory drive belt.
  6.  
  7. Remove the exhaust manifold.
  8.  
  9. Remove the water pump:
    1. Remove the 4 bolts and pump pulley.
    2.  
    3. Remove the water pump and gasket.
    4.  

  10.  
  11. Remove the water inlet pipe nut.

    Click image to see an enlarged view

    Fig. Exploded view of the water pump assembly and related components-2.4L engine

  12.  

To install:

  1. Install the water pump and a new gasket. Tighten the 5 bolts to 15-20 ft. lbs. (20-27 Nm).
  2.  
  3. Install the 4 bolts and pump pulley.
  4.  
  5. Install the water inlet pipe nut. Tighten to 15-20 ft. lbs. (20-27 Nm).
  6.  
  7. Install exhaust manifold.
  8.  
  9. Install accessory drive belt.
  10.  
  11. Fill with engine coolant.
  12.  
  13. Start engine and check for leaks.
  14.  
  15. Recheck engine coolant level.
  16.  

2.7L Engine



Specific to:

Hyundai Santa Fe 2006-2008


CAUTION
The system is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant, remove the cap only when the engine is cool.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine coolant.
  4.  
  5. Remove or disconnect the following:

    The accessory drive belt
     
    The timing belt
     
    The timing belt idler
     
    The water pump (A) gasket (B)

    Click image to see an enlarged view

    Fig. Remove water pump and gasket-2.7L engine



    Click image to see an enlarged view

    Fig. Exploded view of the water pump assembly and related components-2.7L engine

     

  6.  

To install:

  1. Install the water pump (A) and a new gasket (B) with the 8 bolts. Tighten to 11-16 ft. lbs. (15-22 Nm).
  2.  
  3. Install the timing belt idler.
  4.  
  5. Install the timing belt.
  6.  
  7. Install the accessory drive belt.
  8.  
  9. Fill with engine coolant.
  10.  
  11. Start engine and check for leaks.
  12.  
  13. Recheck engine coolant level.
  14.  

3.3L & 3.8L Engines



Specific to:

Hyundai Santa Fe 2007-2008

Hyundai Veracruz 2007-2008


CAUTION
The system is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant, remove the cap only when the engine is cool.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine coolant.
  4.  
  5. Remove or disconnect the following:

    The accessory drive belt (A)
     
    The 4 bolts and pump pulley
     
    The water pump and gasket

    Click image to see an enlarged view

    Fig. Accessory drive belt routing-3.3L and 3.8L engines



    Click image to see an enlarged view

    Fig. Exploded view of the water pump assembly and related components-3.3L and 3.8L engines

     

  6.  

To install:


NOTE
Clean the contact face before assembly.

  1. Install the water pump and a new gasket with 12 bolts. Tighten to 16-17 ft. lbs. (22-24 Nm); 84-108 inch lbs. (10-12 Nm).
  2.  
  3. Install the 4 bolts and the pump pulley. Tighten to 72-84 inch lbs. (8-10 Nm).
  4.  
  5. Install the accessory drive belt.
  6.  
  7. Fill with engine coolant.
  8.  
  9. Start engine and check for leaks.
  10.  
  11. Recheck engine coolant level.
  12.  

3.5L Engine



Specific to:

Hyundai Santa Fe 2006

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Disconnect the negative battery cable.
  6.  
  7. Remove the drive belt.
  8.  
  9. Remove the timing belt covers.
  10.  
  11. Remove the timing belt tensioner.
  12.  
  13. Remove the idler pulley.
  14.  
  15. Remove the water pump bolts.
  16.  
  17. Remove the water pump and gasket.
  18.  
  19. Clean the gasket mating surfaces.
  20.  

To install:

Click image to see an enlarged view

Fig. Exploded view of the water pump mounting and related components-3.5L engine

  1. Install the water pump and gasket.
  2.  
  3. Install the bolts. Tighten the M8 bolts to 11-16 ft. lbs. (15-22 Nm) and the M10 bolt to 24-36 ft. lbs. (33-50 Nm).

    Click image to see an enlarged view

    Fig. Location of the water pump mounting bolts-3.5L engine

  4.  
  5. Install the idler pulley.
  6.  
  7. Install the timing belt tensioner.
  8.  
  9. Install the timing belt covers.
  10.  
  11. Install the drive belt.
  12.  
  13. Connect the negative battery cable.
  14.  
  15. Fill the cooling system.
  16.  
  17. Start the engine and check for leaks.
  18.  

 
label.common.footer.alt.autozoneLogo