Sprinter 2005-2007

Blower Motor

Print

Removal & Installation



  1. Disconnect and isolate the negative battery cable.
  2.  
  3. Remove the cover from the rear A/C evaporator housing.
  4.  
  5. Disconnect the wire harness connectors from the rear blower motor suppression filter and from the rear blower motor being serviced and remove the suppression filter.
  6.  
  7. Remove the body sealer from around the rear blower motor area being serviced.
  8.  
  9. Remove the screws that secure each rear blower motor to the rear evaporator housing and remove blower motor.
  10.  

To install:

  1. Position the rear blower motor being serviced to the rear A/C evaporator housing.
  2.  
  3. Install the screws that secure each rear blower motor to the rear A/C evaporator housing. Tighten the screws to 45 inch lbs. (5 N·m).
  4.  
  5. Install a new bead of body sealant to the blower motor area being serviced.
  6.  
  7. Install the rear blower motor suppression filter and connect the wiring harness connectors to the suppression filter and to the rear blower motor being serviced.
  8.  
  9. Install the cover onto the rear A/C evaporator housing.
  10.  
  11. Reconnect the negative battery cable.
  12.  

  1. Disconnect and isolate the negative battery cable.
  2.  
  3. Remove the screws that secure the rear condenser cover to the top of the vehicle and remove the cover.

    Click image to see an enlarged view

    Fig. Removing rear A/C suction line and cover brackets.

  4.  
  5. Remove the nut and bolt that secure the rear A/C suction line to the rear condenser cover bracket.
  6.  
  7. Remove the four bolts that secure the rear condenser cover bracket to the rear condenser bracket and remove the cover bracket.
  8.  
  9. Remove the screws that secure the rear evaporator cover and insulator to the top of the vehicle and remove the cover and insulator.

    Click image to see an enlarged view

    Fig. Removing rear evaporator cover and rear blower motor.

  10.  
  11. Disconnect the wire harness connectors from the rear blower motor.
  12.  
  13. Remove the screws that secure the rear blower motor to the rear evaporator housing and remove the blower motor.
  14.  

To install:

  1. Position the rear blower motor to the rear evaporator housing and install the retaining screws. Tighten the screws to 44 inch lbs. (5 N·m).
  2.  
  3. Connect the wire harness connectors to the blower motor.
  4.  
  5. Install the rear evaporator insulator and cover to the top of the vehicle and install the retaining screws. Tighten the screws to 17 inch lbs. (2 N·m).
  6.  
  7. Install the rear condenser cover bracket onto the rear condenser bracket and install the four retaining bolts. Tighten the bolts securely.
  8.  
  9. Install the nut and bolt that secure the rear A/C suction line to the rear condenser cover bracket. Tighten the nut securely.
  10.  
  11. Install the rear condenser cover to the top of the vehicle and install the retaining screws. Tighten the screws to 17 inch lbs. (2 N·m).
  12.  
  13. Reconnect the negative battery cable.
  14.  

 
label.common.footer.alt.autozoneLogo