Sprinter 2005-2007

Alternator

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Removal & Installation



  1. Disconnect the negative battery cable.
  2.  
  3. Remove accessory drive belt. For additional information, refer to the following section, "Accessory Drive Belt, Removal & Installation.-
  4.  
  5. Raise and safely support the vehicle.
  6.  
  7. Remove the protective plastic cover from battery positive stud at top of the alternator.
  8.  
  9. Remove the nut securing the battery output cable to the battery positive terminal at the top of the alternator.
  10.  
  11. Unplug the ground terminal harness connector at rear of the alternator.
  12.  
  13. Remove the four mounting bolts.
  14.  
  15. Remove the alternator from the lower side of vehicle.

    Click image to see an enlarged view

    Fig. The mounting bolt (1) for the alternator is Torx® no. 12 size-All engines

  16.  

To install:

  1. Install the alternator and tighten the mounting bolts to 15 ft. lbs. (20 Nm).
  2.  
  3. Connect the ground terminal to the rear of the alternator.
  4.  
  5. Install the battery positive cable to the top terminal and install the protective plastic cover.
  6.  
  7. Install the accessory drive belt.
  8.  
  9. Lower the vehicle.
  10.  

 
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