Sprinter 2005-2007

Brake Calipers

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Removal & Installation



  1. Unscrew the cap from the brake fluid reservoir.
  2.  
  3. Raise and safely support the vehicle.
  4.  
  5. Remove the front wheel.
  6.  
  7. Remove the wear indicator.
  8.  
  9. Remove the brake hose at the brake caliper.
    NOTE
    Cap the ends of the brake lines.

  10.  
  11. Remove the brake caliper guide bolts and remove the brake caliper.
  12.  

To install:

  1. Install the brake caliper and tighten the guide pin bolts to 18 ft. lbs. (25 Nm).
  2.  
  3. Install the brake hose to the brake caliper and tighten the bolt to 10 ft. lbs. (14 Nm).
  4.  
  5. Install the wear indicator and tighten the bolt to 89 inch lbs. (10 Nm).
  6.  
  7. Bleed and brake system and check for leaks.
  8.  
  9. Install the front wheel.
  10.  
  11. Lower the vehicle.
  12.  

  1. Unscrew the cap from the brake fluid reservoir.
  2.  
  3. Raise and safely support the vehicle.
  4.  
  5. Remove the front wheel.
  6.  
  7. Remove the wear indicator.
  8.  
  9. Remove the brake hose at the brake caliper.
    NOTE
    Cap the ends of the brake lines.

  10.  
  11. Remove the brake caliper guide bolts and remove the brake caliper.
  12.  

To install:

  1. Install the brake caliper to the brake caliper adapter. Tighten the guide pin bolts as follows:
    1. M8 bolts to 24 ft. lbs. (34 Nm).
    2.  
    3. M10 bolts to 48 ft. lbs. (65 Nm).
    4.  

  2.  
  3. Install the brake hose to the brake caliper and tighten to 10 ft. lbs. (14 Nm).
    NOTE
    Ensure the brake hose is not twisted.

  4.  
  5. Install the wear indicator and tighten the bolt to 71 inch lbs. (8 Nm).
  6.  
  7. Bleed and brake system and check for leaks.
  8.  
  9. Install the front wheel.
  10.  
  11. Lower the vehicle.
  12.  

 
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