Sprinter 2005-2007

Removal & Installation

Print

  1. Disconnect the negative battery cable.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove the viscous fan clutch. For additional information, refer to the following section, "Engine Fan, Removal & Installation.-
  6.  
  7. Detach the fuel lines from the brackets of the water pump.
  8.  
  9. Detach the coolant hoses from the water pump.
  10.  
  11. Remove the accessory drive belt.
  12.  
  13. Press off the cap at the belt guide pulleys.
  14.  
  15. Remove the belt guide pulleys.
  16.  
  17. Remove the water pump retaining bolts and remove the water pump.
  18.  

To install:

  1. Install the water pump with a new gasket and tighten the mounting bolts 10 ft. lbs. (14 Nm) and the M8 bolts to 15 ft. lbs. (20 Nm).
  2.  
  3. Install the belt guide pulleys and tighten the bolts to 26 ft. lbs. (35 Nm).
  4.  
  5. Connect the coolant hoses to the water pump.
  6.  
  7. Attach the fuel lines to the brackets of the water pump.
  8.  
  9. Install the accessory drive belt.
  10.  
  11. Install viscous fan clutch.
  12.  
  13. Refill the cooling system to the correct level.
  14.  
  15. Connect the negative battery cable.
  16.  
  17. Start the engine and check for leaks.
  18.  

 
label.common.footer.alt.autozoneLogo