Subaru ff-1/1300/1400/1600/1800/Brat 1970-1984 Repair Guide

Evaporative Emission Control System

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OPERATION



1970-72 Models

Evaporative gas from the fuel tank is not discharged into the surrounding atmosphere but conducted to the air cleaner unit and then burned in the combustion chamber. No absorbent (charcoal) is used.

The system consists of a sealed fuel tank and filler cap, two reservoir tanks on the station wagon, an air breather valve, breather hoses, breather pipe and the air cleaner with fixtures to receive the breather hoses.

While the engine is running, evaporative gas is absorbed into the intake manifold due to the suction pressure of the manifold, and never discharged directly into the atmosphere.

While the engine is stopped, the gases collect on the inner wall of the element of the air cleaner.

There is an air breather valve located at the filler cap. When the flap (door) is opened, a spring exerts pressure on the rubber breather hose and pinches it shut.

1973 Models

The evaporative emission control system remains much the same as for 1970-72 models, except that an orifice on the sedans and thin nylon tube on wagons, replaces the air breather valve (which functioned as an overflow limiter). Also, a vacuum relief gas filler cap is used.



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Fig. Fig. 1 Common evaporative emission control system without an overflow limiter valve



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Fig. Fig. 2 Common evaporative emission control system with an overflow limiter valve



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Fig. Fig. 3 Common evaporative emission control system 1982-84 models

1974-76 Models

On 1974-76 models, the orifice and thin nylon tube (1973) are replaced by an overflow limiter valve. The overflow limiter has two functions:

  1. To prevent fuel from flowing into the air cleaner.
  2.  
  3. To vent the gas tank to fresh air from the air cleaner when pressure decreases in the tank (as it empties).
  4.  

1977-84 Models

The EEC system was revised to include a vapor canister which collects the fuel vapor before it reaches the carburetor. Once in the canister, the fuel vapor is absorbed on a supply of activated charcoal particles. These particles hold the vapor until the engine idle speed increases to a point where the carburetor vacuum is sufficient to open the purge control valve on the canister. On late models a solenoid controls the vacuum flow. With the valve open the fuel vapor is sucked out of the charcoal particles and into the intake manifold. Fresh air is drawn through a filter at the bottom of the canister to displace the escaping fuel vapor.

The system also incorporates two orifices located on the line between the fuel tank and vapor canister. These prevent fuel spillage in the event of impact. On station wagons (1977-79), two small reserve tanks on both sides of the fuel tank are employed to prevent liquid fuel from flowing into the air cleaner in case of an abrupt stop, etc. Some models have a check valve on the line between the canister and the intake manifold to prevent a build-up of vapor in the manifold when the engine is stopped. A carburetor vapor line connects the float chamber and canister as well as a tank vapor line. A two-way valve is located between the fuel tank and canister. It functions to control the flow of fuel vapor to the canister according to pressure in the fuel tank.

SERVICE



The EEC system requires little service as a part of normal maintenance. Every 24 months/24,000 miles (38,000 km) the hoses should be visually checked for cracks and leaks. At the same interval, change the bottom filter on the vapor canister on 1977-79 models.

REMOVAL & INSTALLATION



Removal and installation of the various evaporative emission control system components consists of unfastening hoses, loosening securing screws, and removing the part which is to be replaced from its mounting bracket.


WARNING
When replacing any EEC system hoses, always use hoses that are fuel resistant or are marked EVAP.



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Fig. Fig. 4 Tag and remove the hoses at the canister ...



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Fig. Fig. 5 ... then loosen the retaining bracket and remove the canister from the vehicle

TESTING



EEC System Troubleshooting

There are several things which may be checked if a malfunction of the evaporative emission control system is suspected.

  1. Leaks may be traced by using a hydrocarbon tester. Run the test probe along the lines and connections. The meter will indicate the presence of a leak by a high hydrocarbon (HC) reading. This method is much more accurate than visual inspection which would only indicate the presence of a leak large enough to pass liquid.
  2.  
  3. Leaks may be caused by any of the following:
  4.  
    1. Defective or worn hoses.
    2.  
    3. Disconnected or pinched hoses.
    4.  
    5. Improperly routed hoses.
    6.  
    7. A defective filler cap or safety valve (sealed cap system).
    8.  



WARNING
If it becomes necessary to replace any of the hoses used in the evaporative emission control system, use only hoses which are fuel resistant or are marked EVAP.

  1. If the fuel tank collapses, it may be the fault of clogged or pinched vent lines, a defective vapor separator, or a plugged or incorrect filler cap.
  2.  
  3. To test the filler cap (if it is the safety valve type), clean it and place it against the mouth. Blow into the relief valve housing. If the cap passes pressure with light blowing or if it fails to release with hard blowing, it is defective and must be replaced.
  4.  


WARNING
Use the proper cap for the type of system used; either a sealed cap or safety valve cap, as required.

 
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