Suzuki Aerio, Verona 2002-06

Slave (Actuator) Cylinder

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Removal & Installation




CAUTION
Do not allow fluid to get on painted surfaces.

  1. Clean around master cylinder reservoir cap and take out fluid with syringe or such.
  2.  
  3. Disconnect fluid hose (5) from slave cylinder by loosing union bolt (4).
  4.  
  5. Remove operating cylinder attaching bolts (2) and slave cylinder assembly (1).
    NOTE
    For air bleeding of master cylinder alone, it must be removed from vehicle body. (For procedures of removal and installation of master cylinder assembly and air bleeding, refer to master cylinder.)



    Click image to see an enlarged view

    Fig. Disconnect fluid hose and remove the slave cylinder

  6.  
  7. Apply small amount of grease to rod tip.
    NOTE
    Don-t allow any grease to be on boot.

  8.  
  9. Install clutch slave cylinder assembly (1) and tighten attaching bolts (2) to (a) 17 ft. lbs. (23 Nm).
  10.  
  11. Connect clutch fluid hose (4) and tighten union bolt (3) to (b) 17 ft. lbs (23 Nm).
    NOTE
    Do not reuse gaskets.



    Click image to see an enlarged view

    Fig. Installing slave cylinder

  12.  
  13. Fill master cylinder reservoir with specified brake fluid and check for fluid leakage.
  14.  
  15. After installation, bleed air from system.
  16.  
  17. Check clutch pedal free travel and clutch release margin.
  18.  

 
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