Suzuki Aerio, Verona 2002-06

Turn Signal (Combination) Switch

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Removal & Installation




CAUTION
This model is equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column, and instrument panel, disable the SRS.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect battery cable.
  4.  
  5. Remove steering wheel and air bag module. Refer to Steering Wheel removal and installation.
  6.  
  7. Remove steering column covers. Remove or disconnect the following:

    The 3 screws from lower cover
     
    The clip mounting between the upper and lower covers
     
    The lower steering column cover
     
    The seal for the clip mounting at the dashboard
     
    The upper steering column cover

    Click image to see an enlarged view

    Fig. Removing the steering column covers

     

  8.  
  9. Remove the contact reel:
    1. Disconnect the left connector.
    2.  
    3. Remove the 4 screws.
    4.  
    5. Remove the contact reel.

      Click image to see an enlarged view

      Fig. Removing the contact reel from steering column

    6.  

  10.  
  11. Remove the turn signal combination switch:
    1. Remove the 2 screws for the switch.
    2.  
    3. Remove the rubber boot.
      NOTE
      The pins on the switch are fragile.

    4.  
    5. Carefully pull the switch straight out. the connectors and remove the multifunction switch.
    6.  

  12.  

To install:

  1. Install the turn signal combination switch:
    1. Install the rubber boot.
    2.  
    3. Insert the switch straight in from the side in the correct position.
      NOTE
      Ensure that the pins are in the correct positions in the micro-switch.

    4.  
    5. Install the screws for the switch.
    6.  

  2.  
  3. Install the contact reel. Tighten the 4 M5 screws to 44 inch lbs. (5 Nm).
  4.  
  5. Install the upper and lower steering column covers. Tighten the screws.
  6.  
  7. Install the air bag and steering wheel. Refer to Steering Wheel removal and installation.
  8.  
  9. Connect the negative battery cable.
  10.  


CAUTION
Do not contact coil (on combination switch) more than allowable number of turns (about two and a quarter turns from the center position clockwise or counterclockwise respectively), or coil will break.

  1. Remove steering wheel from steering column referring to Steering Wheel for removal and installation procedure.
  2.  
  3. Remove steering column hole cover (1).

    Click image to see an enlarged view

    Fig. Remove the steering column hole cover

  4.  
  5. Remove steering column cover screws (1).
  6.  
  7. Separate upper cover (2) and lower cover (3), then remove them.

    Click image to see an enlarged view

    Fig. Remove steering column upper and lower covers

  8.  
  9. Remove contact coil and combination switch assembly screws (1) and disconnect connectors (2) from combination switch (3).

    Click image to see an enlarged view

    Fig. Remove contact coil and combination switch assembly screws and disconnect connectors from combination switch



    Click image to see an enlarged view

    Fig. Disconnect the horn connector and air bag connector from instrument panel harness

  10.  
  11. Remove contact coil and combination switch assembly from steering column.
  12.  

To install:

  1. Check to make sure that vehicle-s front tires are set at straight-ahead position and then ignition switch is at -LOCK- position.
  2.  
  3. Install contact coil and combination switch assembly (3) and then connect all connectors disconnected in Removal.
    NOTE
    New contact coil and combination switch assembly is supplied with contact coil set and held at its center position with a lock pin (1) and seal (2). Remove this lock pin after installing contact coil and combination switch assembly to steering column.

  4.  
  5. Install steering column upper cover (2) and lower cover (3), and then tighten steering column cover screws (1).
    CAUTION
    When installing lower cover (3) and upper cover (2), be careful so that contact coil and combination switch lead wire is not caught between covers.



    Click image to see an enlarged view

    Fig. Install steering column upper and lower cover

  6.  
  7. Install steering column hole cover (1).
  8.  
  9. Install steering wheel to steering column. Refer to Steering Wheel for installation procedure.
  10.  

 
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