Suzuki Esteem, Swift 1994-02

Adjustments

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  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Depress the clutch pedal lightly until tension on the clutch cable can be felt.
  4.  
  5. Measure the clutch pedal free-play. It should be 0.6-0.8 in. (15-20mm).
  6.  
  7. Adjust the clutch pedal free-play by tightening or loosening the clutch cable adjustment nut.
  8.  
  9. Measure the clutch lever free-play. It should be 0-0.08 in. (0-2mm). If the clutch release lever free-play exceeds specification, inspect the release shaft return spring for cracks or weakness.
    NOTE
    Be sure the marks on the clutch release lever and release shaft are aligned. If they are not, remove the lever from the shaft, align the marks and repeat the free-play adjustment procedure.



    Click image to see an enlarged view

    Fig. Clutch cable free-play adjustment

  10.  

Cable



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Depress the clutch pedal lightly until tension on the clutch cable can be felt.
  4.  
  5. Measure the clutch pedal free-play. It should be 0.6-0.8 in. (15-20mm).
  6.  
  7. Adjust the clutch pedal free-play by tightening or loosening the clutch cable adjustment nut.
  8.  
  9. Measure the clutch lever free-play. It should be 0-0.08 in. (0-2mm). If the clutch release lever free-play exceeds specification, inspect the release shaft return spring for cracks or weakness.
    NOTE
    Be sure the marks on the clutch release lever and release shaft are aligned. If they are not, remove the lever from the shaft, align the marks and repeat the free-play adjustment procedure.



    Click image to see an enlarged view

    Fig. Clutch cable free-play adjustment

  10.  

 
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