Fig. Measuring clutch pedal play
Fig. Clutch pedal pushrod and locknut location
Determine clutch pedal play. Depress the clutch pedal lightly with your hand and measure the distance when you feel resistance
Adjust the clutch pedal play. Loosen the locknut and turn the pushrod. Clutch pedal play should measure 0.2-0.5 inch (6-12mm). Tighten the locknut after adjustment.
Fig. Measuring clutch pedal travel
Measure the clutch pedal travel. Press the clutch pedal all the way to the floor. Measure from the starting position to the ending position.
Adjust the clutch pedal travel. Loosen the locknut and turn the bolt. Clutch pedal travel should measure 5.1-5.5 inches (130-140mm). Tighten the locknut after adjustment.
Apply parking brake.
Run engine at idle speed.
While moving the shifter lever into
position, depress the clutch pedal slowly and measure the distance between the point when gear noise is not heard and the point the clutch pedal is completely depressed. The distance should be 1.2-1.6 inches (30-40mm).
Fig. Measuring clutch release distance
If the distance is not within the specified value, check the following:
Clutch pedal height
Clutch pedal play
Air in the system
Clutch cover and disc pressure plate