Suzuki Forenza, Reno 2003-06

Removal & Installation

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  1. Relieve the fuel pressure.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the fuel tank.
  6.  
  7. Remove the front muffler.
  8.  
  9. Remove the fuel tank filler tube clamp at the fuel tank.
  10.  
  11. Disconnect the fuel tank filler tube.
  12.  
  13. Disconnect the fuel line near the right front of the fuel tank.

    Click image to see an enlarged view

    Fig. Fuel line near right front of tank

  14.  
  15. Remove the rear seat.
  16.  
  17. Disconnect the electrical connector at the fuel pump assembly.
  18.  
  19. Disconnect the fuel line.
  20.  
  21. Remove the fuel pump access cover.
  22.  
  23. Remove the parking brake cables support bracket bolt.
  24.  
  25. Remove the parking brake cables from the fuel tank.

    Click image to see an enlarged view

    Fig. Parking brake cables

  26.  
  27. Disconnect the fuel vapor line from the solenoid valve.
  28.  
  29. Support the fuel tank.
  30.  
  31. Remove the fuel tank strap retaining nuts.
  32.  
  33. Remove the fuel tank strap.
  34.  
  35. Carefully lower the fuel tank.
  36.  
  37. Remove the fuel tank.
  38.  
  39. Transfer any parts as needed.

    Click image to see an enlarged view

    Fig. Fuel tank and support shown

  40.  

To install:

  1. Raise the fuel tank into position.
  2.  
  3. Install the fuel tank straps.
  4.  
  5. Install the fuel tank strap retaining nuts.
  6.  
  7. Tighten the fuel tank strap retaining nuts to 15 ft lbs. (20 Nm)
  8.  
  9. Connect the fuel vapor line from the solenoid valve.
  10.  
  11. Install the parking brake cables support bracket.
  12.  
  13. Install the parking brake cables from the fuel tank.
  14.  
  15. Connect the fuel line.
  16.  
  17. Connect the electrical connector at the fuel pump assembly.
  18.  
  19. Install the fuel pump access cover.
  20.  
  21. Install the rear seat.
  22.  
  23. Connect the fuel line near the right front of the fuel tank.
  24.  
  25. Connect the fuel tank filler tube.
  26.  
  27. Install the fuel tank filler tube clamp at the fuel tank.
  28.  
  29. Install the front muffler.
  30.  
  31. Connect the negative battery cable.
  32.  
  33. Fill the fuel tank.
  34.  
  35. Perform a leak check of the fuel tank and the fuel line connections.
  36.  

 
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