Suzuki Vitara, Grand Vitara, XL7 2000-06

Driven Disc & Pressure Plate

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Removal & Installation



  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the transmission.
  4.  
  5. Loosen the pressure plate mounting bolts in a 2-step crisscross sequence until the spring tension is relieved.
  6.  
  7. Remove the pressure plate and the clutch disc.
  8.  

To install:

  1. Using a clutch alignment tool, assemble the clutch disc and pressure plate onto the flywheel.
  2.  
  3. Tighten the pressure plate bolts in multiple passes to 17 ft. lbs. (23 Nm).
  4.  
  5. Install the transmission.
  6.  
  7. Check for proper clutch operation.
  8.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove the transmission.
  4.  
  5. Loosen the pressure plate mounting bolts in a 2-step crisscross sequence until the spring tension is relieved.
  6.  
  7. Inspect flywheel replace or resurface as recommended.
  8.  

To install:

  1. If flywheel was removed for replacement. Tighten flywheel bolts to 50 ft. lbs. (69 Nm).
  2.  
  3. Using a clutch alignment tool, assemble the clutch disc and pressure plate onto the flywheel.
  4.  
  5. Tighten the pressure plate bolts in multiple passes to 17 ft. lbs. (23 Nm).
  6.  
  7. Install the transmission.
  8.  
  9. Check for proper clutch operation.
  10.  

 
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