TownAndCountry 2008

Fuel Pump Module

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove the fuel tank. Refer to Fuel Tank, removal & installation.
  4.  
  5. Disconnect the electrical connector (1) from the fuel pump module (3).
  6.  
  7. Disconnect the fuel line (2) quick-connect from the fuel pump module (3).
    WARNING
    Clean the area around the fuel pump module prior to removal. Make sure this area is free of dirt. Failure to clean the fuel pump area prior to removal may cause dirt to get into the fuel system causing damage to the fuel system and/or engine.



    Click image to see an enlarged view

    Fig. Remove the connections from the fuel pump module

  8.  
  9. Clean the area around the fuel pump module with a suitable cleaner and dry with low pressure filtered compressed air.
  10.  
  11. Install the fuel pump module lock ring tool 9340 (1) and turn counter-clockwise to remove the fuel pump module lock ring (2).
  12.  
  13. Remove the fuel pump module as an assembly from the fuel tank.

    Click image to see an enlarged view

    Fig. Install the fuel pump module lock ring tool 9340 (1) and turn counter-clockwise to remove the fuel pump module lock ring (2)

  14.  

To install:

  1. Install a new fuel pump module O-ring to the fuel tank.
    WARNING
    The fuel pump module must be installed correctly to prevent damage to the fuel pump module.

  2.  
  3. Line up the fuel pump module mounting tab to the arrow on the fuel tank.

    Click image to see an enlarged view

    Fig. Line up the fuel pump module mounting tab to the arrow on the fuel tank

  4.  
  5. Install the fuel pump module lock ring.
  6.  
  7. Install the fuel pump module lock ring tool 9340 and turn clockwise until the fuel pump module lock ring (1) is seated and locked to the fuel tank.
  8.  
  9. Connect the fuel line (2) quick-connect to the fuel pump module (3).
  10.  
  11. Connect the electrical connector (1) to the fuel pump module (3).
  12.  
  13. Install the fuel tank. Refer to Fuel Tank, removal & installation.
  14.  

 
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