Toyota Avalon, Camry, Camry Solara 2001-06

Transaxle Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the transaxle fluid.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable. On vehicles equipped with an air bag, wait at least 90 seconds before proceeding.
     
    Air cleaner
     
    With cruise control, cruise control actuator
     
    Clutch release cylinder and tube clamp
     
    Starter
     
    Back-up light switch connector and ground strap
     
    Wires clamp
     
    Clips and washers that attach the transaxle control cables to the control levers
     
    Transaxle control cables.
     
    Speed sensor connector
     
    Undercovers
     
    Left and right halfshafts
     
    4 steering gear housing bolts.
     
    Stabilizer bar bushing bracket
     
    2 set bolts and nuts
     
    Steering gear box from the suspension member and suspend it securely
     
    Exhaust pipe
     
    Stiffener plate
     
    Engine front mounting from the suspension member
     
    Engine rear mounting from the front suspension member
     
    Left engine mounting
     
    Steering cooler pipe from the suspension member
     
    2 fender liner set screws
     
    The 2 bolts and 4 nuts located on the outside of the suspension member brackets
     
    The 4 larger bolts holding the suspension member to the vehicle body
     
    The 2 front lower braces, rear braces, and the front suspension member.
     
    Transaxle

    Click image to see an enlarged view

    Fig. Front suspension member and fastener locations-Camry

     

  6.  

To install:

  1. Move the transaxle into position so that the input shaft spline is aligned with the clutch disc.
  2.  
  3. Install or connect the following:

    Transaxle into the engine and secure with the lower mounting bolts. Bolts: 10mm mounting bolts: 47 ft. lbs. (63 Nm). 12mm bolts to 34 ft. lbs. (46 Nm).
     
    Front suspension member and the 2 front lower braces and rear lower braces. 4 large bolts that hold the suspension member to the vehicle: 134 ft. lbs. (181 Nm); 2 outside bolts and 4 outside nuts: 24 ft. lbs. (32 Nm).
     
    2 fender liner set screws
     
    Steering cooler pipe to the suspension member
     
    Engine left mount. Bolts: 38 ft. lbs. (52 Nm); 2 nuts and 2 grommets. Nuts: 59 ft. lbs. (80 Nm).
     
    Engine rear mounting to the front suspension member. Nuts: 59 ft. lbs. (80 Nm).
     
    Engine front mounting to the suspension member. Bolt: 59 ft. lbs. (80 Nm).
     
    Stiffener plate. Bolts: 27 ft. lbs. (37 Nm).
     
    Exhaust pipe
     
    Steering gear housing to the front suspension member. Bolts and nuts: 134 ft. lbs. (181 Nm).
     
    Stabilizer bar bushing bracket. 4 bolts: 14 ft. lbs. (19 Nm).
     
    Right and left halfshafts
     
    Undercovers
     
    Vehicle speed sensor
     
    Control cables by installing the washers and clips
     
    Clamp that retains the wires to the transaxle
     
    Back-up light switch connector and ground cables
     
    Starter. Bolts: 29 ft. lbs. (39 Nm).
     
    Pipe clamp and clutch release cylinder to the transaxle. Bolts: 108 inch lbs. (13 Nm).
     
    Cruise control actuator
     
    Air cleaner
     
    Negative battery cable
     

  4.  
  5. Fill the transaxle fluid to the proper level.
  6.  
  7. Start the vehicle, check for leaks and repair if necessary.
  8.  

 
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