Toyota Avalon, Camry, Camry Solara 2001-06

Removal & Installation

Print

1MZ-FE And 3MZ-FE Engines



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:
    NOTE
    On vehicles equipped with an air bag, wait at least 90 seconds before proceeding after disconnecting the negative battery cable.



    Negative battery cable.
     



    Timing belt
     
    No. 2 idler pulley
     
    3 clamps and engine wire from the rear timing belt cover
     
    Rear timing belt cover
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Liquid sealer to the gasket, water pump and engine block.
     
    Water pump. Bolts and nuts: 53 inch lbs. (6 Nm).
     
    Rear timing belt cover. Bolts: 74 inch lbs. (9 Nm).
     
    Engine wire with the 3 clamps to the rear timing belt cover.
     
    No. 2 idler pulley. Bolt: 32 ft. lbs. (43 Nm).
     
    With the flange side outward , right-hand camshaft pulley. Align the knock pin hole on the camshaft pulley with the knock pin on the camshaft. Bolt: 65 ft. lbs. (88 Nm).
     
    With the flange side inward , left-hand camshaft pulley. Align the knock pin hole on the camshaft pulley with the knock pin on the camshaft. Bolt: 94 ft. lbs. (125 Nm).
     
    Timing belt
     
    Negative battery cable
     

  2.  
  3. Refill the cooling system to the correct level.
  4.  
  5. Start the vehicle and check for leaks.
  6.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    RH front wheel
     
    RH fender apron seal
     
    A/C drive belt
     
    PS drive belt
     
    Engine stabilizer control rod
     
    RH engine stay
     
    Alternator bracket #2
     
    Crankshaft pulley
     
    Both timing belt covers
     
    RH engine mounting bracket
     
    Timing belt cover 1 and 2
     
    Timing belt, guide and idler pulley sub-assembly #1
     
    Camshaft timing pulleys and idler pulley sub-assembly #2
     
    Timing belt cover #3
     
    Water pump assembly
     

  6.  

To install:

  1. Install or connect the following:

    Water pump assembly with new gasket. Torque to 71 inch lbs. (8 Nm).
     
    Timing belt idler #1. Torque to 25 ft. lbs (24 Nm).
     
    Timing belt cover #3
     
    Camshaft timing pulleys
     
    Timing belt idler sub-assembly
     
    Timing belt, tensioner assembly and guide
     
    Engine mounting bracket
     
    Upper and lower timing belts covers
     
    Crankshaft pulley
     
    Alternator bracket
     
    Engine mounting stay
     
    Engine stabilizing control rod
     
    PS pump
     
    A/C drive belt
     
    Inspect drive belt tension
     
    Right front wheel
     
    Negative battery cable
     

  2.  
  3. Refill the cooling system to the correct level.
  4.  
  5. Start the engine and check for leaks.

    Click image to see an enlarged view

    Fig.  3.0L (1MZ-FE) and 3.3L (3MZ-FE) water pump mounting bolts

  6.  

2AZ-FE Engines



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    RH front wheel
     
    RH fender apron seal
     
    Engine stabilizer control rod
     
    RH engine stay and bracket
     
    Alternator
     
    Water pump pulley
     
    Water pump assembly
     

  8.  

To install:

  1. Install or connect the following:

    Water pump assembly with new gasket. Torque to 80 inch lbs. (9.0 Nm)
     
    Water pump pulley
     
    Alternator
     
    Engine mounting bracket
     
    Engine stabilizing control rod
     
    Engine mounting stay
     
    Right front apron seal and wheel
     

  2.  
  3. Refill the cooling system to the correct level.
  4.  
  5. Start the engine and check for leaks.

    Click image to see an enlarged view

    Fig.  2.4L (2AZ-FE) water pump mounting bolts

  6.  

2gr-FE Engine



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Front wheels
     
    Right-side engine under cover
     
    Engine appearance cover
     
    Engine moving control rod and bracket
     
    Left-side No. 1 engine mounting bracket
     
    Accessory drive belt
     
    Coolant hoses and O-rings from the water pump
     
    Crankshaft pulley, using Special Tool 09213-70011 to hold the crankshaft
     
    Water pump pulley, using Special Tool 09960-10010 to hold the pulley
     
    Idler pulley
     
    Power steering pump
     
    Water pump mounting bolts
     
    Water pump and gasket
     

  6.  

To install:

Click image to see an enlarged view

Fig. Water pump mounting bolt identification-2GR-FE

  1. Install the water pump with a new gasket and tighten the bolts as follows:
    1. Bolts A: 15 ft. lbs. (21 Nm).
    2.  
    3. Bolts B and C: 81 inch lbs. (9.1 Nm).
      NOTE
      Bolts C must be replaced with new bolts.

    4.  

  2.  
  3. Install or connect the following:
    NOTE
    Idler pulley bolt is a left-hand thread.



    Power steering pump
     
    Idler pulley. Tighten the bolt to 32 ft. lbs. (43 Nm).
     



    Water pump pulley, using Special Tool 09960-10010. Tighten to 15 ft. lbs. (21 Nm).
     
    Crankshaft pulley
     
    Coolant oils with new O-rings
     
    Accessory drive belt
     
    Engine mounting bracket
     
    Engine moving control rod and bracket
     
    Engine appearance cover
     
    Engine under cover
     
    Front wheels
     
    Negative battery cable
     

  4.  
  5. Refill the cooling system to the correct level.
  6.  
  7. Start the engine and check for leaks.
  8.  

5S-FE Engines



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable.
     

  6.  


NOTE
On vehicles equipped with an air bag, wait at least 90 seconds before proceeding after disconnecting the negative battery cable.



Right engine undercover
 
Lower radiator hose from the water outlet
 
Timing belt, timing belt tension spring, and the No. 2 idler pulley
 
Alternator, drive belt and the adjusting bar if necessary
 
2 nuts holding the water pump to the water bypass pipe and remove the 3 bolts in sequence.
 
Water pump cover assembly
 
Gasket and 2 O-rings from the water pump and the bypass pipe.
 
Water pump from the water pump cover by removing the 3 bolts in sequence.
 

To install:



Click image to see an enlarged view

Fig. Install the 3 water pump bolts in this sequence-2.2L (5S-FE) engine

  1. Install or connect the following:

    Water pump to the water pump cover. Bolts: 78 inch lbs. (9 Nm) in proper sequence.
     
    Water pump cover to the water bypass pipe, but do not install the nuts yet.
     
    Water pump and tighten the 3 bolts in sequence. Bolts: 78 inch lbs. (9 Nm). Nuts: 82 inch lbs. (9 Nm).
     
    Alternator drive belt adjusting bar. Bolt: 13 ft. lbs. (18 Nm).
     
    No. 2 idler pulley and the timing belt tension spring
     
    Lower radiator hose
     
    Timing belt
     
    Right engine undercover
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system to the proper level.
  4.  
  5. Start the vehicle, check for leaks and repair if necessary.
  6.  

 
label.common.footer.alt.autozoneLogo