Toyota Celica/Supra 1971-1985 Repair Guide

Automatic Hot Air Intake (HAI) System

Print

OPERATION



See Figures 1, 2 and 3



Click image to see an enlarged view

Fig. Fig. 1: The Automatic Hot Air Intake (HAI) system components



Click image to see an enlarged view

Fig. Fig. 2: The HAI system operation schematic



Click image to see an enlarged view

Fig. Fig. 3: Operating conditions of the HAI system

This system allows hot air from the exhaust manifold to be routed to the carburetor in cold weather. Instead of cold air being sucked into the air cleaner all the time, a thermo valve in the air cleaner housing closes when the temperature inside the air cleaner falls below a certain point. When the thermo valve is closed, a diaphragm on the air cleaner neck is activated and it opens the air control valve. This prevents cold outside air from entering the air cleaner, but allows the hotter air from around the exhaust manifold to flow in. Not only does this system improve driveability, but it prevents carburetor icing in extremely cold weather.

TESTING



See Figures 4 and 5



Click image to see an enlarged view

Fig. Fig. 4: With the engine cold, remove the air cleaner and blow air into the valve. The valve should close



Click image to see an enlarged view

Fig. Fig. 5: Install the air cleaner and warm the engine. The valve should be open

  1. Visually inspect all hoses and connections for cracks, leaks or other damage.
  2.  
  3. Remove the air cleaner top.
  4.  
  5. Cool the thermo valve by blowing compressed air on it.
  6.  
  7. With the engine idling and the thermo valve closed (cool), check to see if the air control valve in the neck of the air cleaner is open and allowing hot air to enter the air cleaner.
  8.  
  9. Install the top of the air cleaner and run the engine until it reaches normal operating temperature.
  10.  
  11. Check that the air control valve is now closed and only cool air is being allowed to enter the air cleaner.
  12.  

 
label.common.footer.alt.autozoneLogo