Toyota Highlander Hybrid 6 2005-06

Crankshaft Damper (Balancer)

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Removal & Installation



2.4L Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the engine coolant.
  6.  
  7. Remove or disconnect the following:

    Hood
     
    Engine oil
     
    Right front wheel
     
    Right fender splash shield
     
    Right fender apron seal
     
    No.1 engine undercover
     
    Engine roll stopper and bracket
     
    Exhaust pipe
     
    Upper engine mount, right side
     
    Accessory drive belts
     
    Alternator
     
    Power steering pump
     

  8.  
  9. Set the No.1 piston at TDC compression.

    Crankshaft pulley
     

  10.  
  11. Installation is the reverse of the removal procedure. Tighten the crankshaft pulley bolt to 125 ft. lbs. (169 Nm).
  12.  

Hybrid
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Engine covers
     
    Right front wheel
     
    Fender splash shields
     
    Wiper arms
     
    Top cowl ventilator louver
     
    Wiper motor and linkage assembly
     
    Battery and battery tray
     
    Air intake assembly
     
    Brake master cylinder reservoir and bracket
     
    Air cleaner bracket
     
    Engine moving control rod
     
    Right-hand engine mounting stay No. 2

    Click image to see an enlarged view

    Fig. Remove the right-hand engine mounting stay No. 2

     

  4.  
  5. Use Special Tool 09213-54015 to hold the crankshaft pulley in order to loosen the pulley bolt.
  6.  
  7. Use Special Tool 09950-50013 to remove the crankshaft pulley.

    Click image to see an enlarged view

    Fig. Use the special tool to hold the pulley in order to loosen the pulley bolt



    Click image to see an enlarged view

    Fig. Use the special tool to remove the crankshaft pulley

  8.  

To install:

  1. Install the crankshaft pulley, as follows:
    1. Align the keyway of the pulley with the key located on the crankshaft and slide the pulley into place.
    2.  
    3. Using Special Tool 09213-54015 (91651-60855), 09330-00021, or equivalent, install the pulley bolt and tighten to 162 ft. lbs. (220 Nm).

      Click image to see an enlarged view

      Fig. Crankshaft pulley installation

    4.  

  2.  
  3. The remainder of installation is the reverse of the removal procedure. Observe the following torques:

    Right engine mount stay: 47 ft. lbs. (64 Nm)
     
    Engine roll control rod: tighten first A, then B, and then C to 47 ft. lbs. (64 Nm). Torque D to 17 ft. lbs. (23 Nm)
     

  4.  
  5. If necessary, perform the initialization procedure, as outlined in the Chassis Electrical System.

    Click image to see an enlarged view

    Fig. Tighten the engine roll control rod bolts in this order

  6.  

 
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