Toyota Highlander Hybrid 6 2005-06

Exhaust Manifold

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Removal & Installation



3.3L Engines
Front Manifold

NOTE
Removing the oil filter helps gain access to a lower bolt in the front exhaust manifold.

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove or disconnect the following:
    NOTE
    Check for access to some of the manifold lower bolts, if so remove any possible.



    Negative battery cable
     
    Engine undercovers
     
    Front exhaust pipe from the exhaust manifolds, by removing the nuts
     



    Heated Oxygen (HO 2 ) sensor
     
    Exhaust manifold stay, by removing the bolt and nut
     
    Remaining exhaust manifold nuts; then, separate the exhaust manifold from the engine
     

  4.  

To install:

  1. Install or connect the following:

    Exhaust manifold, using a new gasket. Uniformly, tighten the bolts to 36 ft. lbs. (49 Nm).
     
    Exhaust manifold stay. Tighten the nut/bolt to 15 ft. lbs. (20 Nm).
     
    Heated Oxygen (HO 2 ) sensor to the exhaust manifold
     
    Front exhaust pipe to the exhaust manifold, using a new gasket. Tighten both nuts to 46 ft. lbs. (62 Nm).
     
    Engine undercovers
     
    Negative battery cable
     

  2.  

Rear Manifold
  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Engine undercovers
     
    Front exhaust pipe from both exhaust manifolds, from below the engine
     
    Exhaust Gas Recirculation (EGR) pipe from the rear exhaust manifold, by removing the 4 nuts
     
    Heated Oxygen (HO 2 ) sensor wiring, from the right exhaust manifold
     
    Exhaust manifold stay
     
    6 exhaust manifold nuts and the exhaust manifold
     

  4.  

To install:

  1. Install or connect the following:

    Exhaust manifold to the engine, using a new gasket. Tighten the 6 nuts to 36 ft. lbs. (49 Nm).
     
    Exhaust manifold stay. Tighten the nut/bolt to 15 ft. lbs. (20 Nm).
     
    HO 2 sensor wiring to the exhaust manifold
     
    EGR pipe to the exhaust manifold and the engine, using new gaskets. Tighten the 4 nuts to 108 inch lbs. (12 Nm).
     
    Front exhaust pipe to the exhaust manifold, use a new gasket. Tighten both nuts to 46 ft. lbs. (62 Nm).
     
    Engine undercovers
     
    Negative battery cable
     

  2.  

 
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