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    Toyota Highlander Hybrid 6 2005-06

    Brake Caliper

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    Removal & Installation



    1. Disconnect the brake line from the caliper and plug it.
    2.  
    3. Remove the caliper mounting bolts.
    4.  
    5. Lift off the caliper.
    6.  
    7. Remove the pads and anti-squeal shims.
    8.  
    9. Remove the wear indicators from each pad.
    10.  
    11. Installation is the reverse of removal. Grease the caliper slides and bolts with lithium grease or equivalent. Apply disc brake grease to the anti-squeal shims. Torque the caliper bolts to 32 ft. lbs. (43 Nm); the brake line union bolt to 21 ft. lbs. (29 Nm).

      Click image to see an enlarged view

      Fig. Rear disc brake components-2004-06 models

    12.  

    Highlander Hybrid
    1. Disconnect the brake line from the caliper and plug it.
    2.  
    3. Remove the caliper mounting bolts.
    4.  
    5. Lift off the caliper.
    6.  
    7. Remove the pads and anti-squeal shims.
    8.  
    9. Remove the wear indicators from each pad.
    10.  
    11. Installation is the reverse of removal. Grease the caliper slides and bolts with lithium grease or equivalent. Apply disc brake grease to the anti-squeal shims. Torque the caliper bolts to 32 ft. lbs. (43 Nm); the brake line union bolt to 21 ft. lbs. (29 Nm).

      Click image to see an enlarged view

      Fig. Rear disc brake components

    12.  

     
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