Toyota Land Cruiser, Sequoia 6 2001-06

CV-Joints

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Overhaul



Inner Joint
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Halfshaft from the vehicle
     
    Grease boot clamps
     
    Outer race snapring
     
    Outer race
     
    Shaft snapring
     
    Inner race, cage and balls
     

  4.  

To install:

  1. Install or connect the following:

    Inner race, cage and balls
     
    Shaft snapring
     
    Outer race
     
    Outer race snapring
     

  2.  
  3. Fill the outer race and the grease boot with CV-joint grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Halfshaft from the vehicle
     
    Large boot clamps
     
    Small boot clamps
     

  4.  
  5. Matchmark inboard CV-joint to the shaft
  6.  
  7. Remove or disconnect the following:

    Inboard CV-joint from the shaft by expanding the snapring
     
    Both CV-joint boots
     
    Outer dust seal, using a shop press and tool 09950-00020
     
    Outer dust cover, using a shop press and tool 09950-00020
     

  8.  

To install:

  1. Install or connect the following:

    Outer dust cover, using a screwdriver and a hammer
     
    Outer dust seal, using a screwdriver and a hammer
     

  2.  
  3. Wrap the shaft splines with tape to protect the boot from damage.
  4.  
  5. Install or connect the following:

    Both CV-joint boots with clamps, temporarily
     
    Inboard CV-joint to the shaft by aligning the matchmarks and expanding the snapring
     

  6.  
  7. Lubricate the outboard joint with 7.23-7.94 oz. (205-225g) grease, provided in the boot kit.
  8.  
  9. Lubricate the inboard joint with 6.70-7.41 oz. (190-210g) grease, provided in the boot kit.
  10.  
  11. Install or connect the following:

    Both joint boots making sure the boots are in the shaft groove
     
    Standard halfshaft length is 20.531-20.689 in. (521.5-525.5mm) when the shaft is not expanded or contracted
     
    Large inboard boot clamp
     
    All other boot clamps using tool 09521-24010. Tighten the crimping tool until the clamp clearance is 0.039-0.059 in. (1.0-1.5mm)
     
    Halfshaft
     

  12.  

Outer Joint

The outer CV-joint is serviced with the axle shaft as an assembly. The outer CV-joint boot can be serviced by removing the inner CV-joint.

The outer CV-joint is serviced with the axle shaft as an assembly. The outer CV-joint boot can be serviced by removing the inner CV-joint.

 
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