Toyota Land Cruiser, Sequoia 6 2001-06

Transfer Case Removal & Installation

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Fig. Transfer case and related parts-Sequoia

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the transfer case oil.
  4.  
  5. Place the shift lever in theHOFF
  6.  
  7. Remove or disconnect the following:

    Shift lever
     
    Skid plate
     
    Oil from the transfer case
     
    Exhaust pipes
     
    Front and rear driveshafts
     
    Crossmember
     
    Rear engine mount
     
    All wiring connectors
     

  8.  
  9. Support the transfer case, remove the case-to-adapter bolts and lower the transfer case.
  10.  
  11. Installation is the reverse of removal. Note the following torques:

    Transfer case-to-adapter bolts: 17 ft. lbs. (24Nm)
     
    Engine rear mount-to-adapter: 48 ft. lbs. (65Nm)
     
    Crossmember: 53 ft. lbs. (72Nm)
     
    Engine rear mount set bolts: 13 ft. lbs. (18Nm)
     
    Skid plate: 13 ft. lbs. (18Nm)
     

  12.  



Click image to see an enlarged view

Fig. Transfer case and related parts-Land Cruiser

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the transfer case oil.
  4.  
  5. Remove or disconnect the following:

    Transfer case protector
     
    Front and rear driveshafts
     
    Transfer case shift lever rod
     
    Ground cable
     
    Transmission mount crossmember. Support the transmission with a jack.
     
    Transfer case vent hose
     
    Vehicle Speed (VSS) sensor connector
     
    Center differential lock indicator switch connector
     
    Motor actuator connectors
     
    Transfer case adapter bolts
     
    Transfer case
     

  6.  

To install:

  1. Install or connect the following:

    Transfer case. Tighten the adapter bolts to 51 ft. lbs. (69 Nm).
     
    Motor actuator connectors
     
    Center differential lock indicator switch connector
     
    VSS sensor connector
     
    Transfer case vent hose
     
    Transmission mount crossmember. Tighten the bolts to 37 ft. lbs. (50 Nm) and the nuts to 54 ft. lbs. (74 Nm).
     
    Ground cable
     
    Transfer case shift lever rod
     
    Front driveshaft. Tighten the fasteners to 59 ft. lbs. (80 Nm).
     
    Rear driveshaft. Tighten the fasteners to 78 ft. lbs. (106 Nm).
     
    Transfer case protector
     

  2.  
  3. Fill the transfer case to the correct level.
  4.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Drain the transfer case oil.
  4.  
  5. Place the shift lever in the H position and the one-touch 2-4 switch OFF .
  6.  
  7. Remove or disconnect the following:

    Shift lever
     
    Skid plate
     
    Oil from the transfer case
     
    Exhaust pipes
     
    Front and rear driveshafts
     
    Crossmember
     
    Rear engine mount
     
    All wiring connectors
     

  8.  
  9. Support the transfer case, remove the case-to-adapter bolts and lower the transfer case.
  10.  
  11. Installation is the reverse of removal. Note the following torques:

    Transfer case-to-adapter bolts: 17 ft. lbs. (24Nm)
     
    Engine rear mount-to-adapter: 48 ft. lbs. (65Nm)
     
    Crossmember: 53 ft. lbs. (72Nm)
     
    Engine rear mount set bolts: 13 ft. lbs. (18Nm)
     
    Skid plate: 13 ft. lbs. (18Nm)
     

  12.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Drain the transfer case oil.
  4.  
  5. Remove or disconnect the following:

    Transfer case protector
     
    Front and rear driveshafts
     
    Transfer case shift lever rod
     
    Ground cable
     
    Transmission mount crossmember. Support the transmission with a jack.
     
    Transfer case vent hose
     
    Vehicle Speed (VSS) sensor connector
     
    Center differential lock indicator switch connector
     
    Motor actuator connectors
     
    Transfer case adapter bolts
     
    Transfer case
     

  6.  

To install:

  1. Install or connect the following:

    Transfer case. Tighten the adapter bolts to 51 ft. lbs. (69 Nm).
     
    Motor actuator connectors
     
    Center differential lock indicator switch connector
     
    VSS sensor connector
     
    Transfer case vent hose
     
    Transmission mount crossmember. Tighten the bolts to 37 ft. lbs. (50 Nm) and the nuts to 54 ft. lbs. (74 Nm).
     
    Ground cable
     
    Transfer case shift lever rod
     
    Front driveshaft. Tighten the fasteners to 59 ft. lbs. (80 Nm).
     
    Rear driveshaft. Tighten the fasteners to 78 ft. lbs. (106 Nm).
     
    Transfer case protector
     

  2.  
  3. Fill the transfer case to the correct level.
  4.  



Click image to see an enlarged view

Fig. Transfer case and related parts-Land Cruiser

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the transfer case oil.
  4.  
  5. Remove or disconnect the following:

    Transfer case protector
     
    Front and rear driveshafts
     
    Transfer case shift lever rod
     
    Ground cable
     
    Transmission mount crossmember. Support the transmission with a jack.
     
    Transfer case vent hose
     
    Vehicle Speed (VSS) sensor connector
     
    Center differential lock indicator switch connector
     
    Motor actuator connectors
     
    Transfer case adapter bolts
     
    Transfer case
     

  6.  

To install:

  1. Install or connect the following:

    Transfer case. Tighten the adapter bolts to 51 ft. lbs. (69 Nm).
     
    Motor actuator connectors
     
    Center differential lock indicator switch connector
     
    VSS sensor connector
     
    Transfer case vent hose
     
    Transmission mount crossmember. Tighten the bolts to 37 ft. lbs. (50 Nm) and the nuts to 54 ft. lbs. (74 Nm).
     
    Ground cable
     
    Transfer case shift lever rod
     
    Front driveshaft. Tighten the fasteners to 59 ft. lbs. (80 Nm).
     
    Rear driveshaft. Tighten the fasteners to 78 ft. lbs. (106 Nm).
     
    Transfer case protector
     

  2.  
  3. Fill the transfer case to the correct level.
  4.  



Click image to see an enlarged view

Fig. Transfer case and related parts-Sequoia

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the transfer case oil.
  4.  
  5. Place the shift lever in the H position and the one-touch 2-4 switch OFF .
  6.  
  7. Remove or disconnect the following:

    Shift lever
     
    Skid plate
     
    Oil from the transfer case
     
    Exhaust pipes
     
    Front and rear driveshafts
     
    Crossmember
     
    Rear engine mount
     
    All wiring connectors
     

  8.  
  9. Support the transfer case, remove the case-to-adapter bolts and lower the transfer case.
  10.  
  11. Installation is the reverse of removal. Note the following torques:

    Transfer case-to-adapter bolts: 17 ft. lbs. (24Nm)
     
    Engine rear mount-to-adapter: 48 ft. lbs. (65Nm)
     
    Crossmember: 53 ft. lbs. (72Nm)
     
    Engine rear mount set bolts: 13 ft. lbs. (18Nm)
     
    Skid plate: 13 ft. lbs. (18Nm)
     

  12.  

 
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