Toyota Matrix 2003-06

Removal & Installation

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  1. Disconnect the negative battery cable.
  2.  
  3. Remove the rear left hand seat cushion
  4.  
  5. Remove the rear service hole cover.
  6.  
  7. Disconnect the fuel pump and vapor pressure sensor connector.
  8.  
  9. Properly relieve the fuel system pressure.
  10.  
  11. Remove the 3 bolts and fuel tank protector.
  12.  
  13. Remove the tube joint clip, and pull the fuel tank main tube out.
  14.  
  15. Remove the 5 bolts and fuel tank vent tube set plate.
  16.  
  17. Pull the fuel pump assembly out.
    NOTE
    Make sure that the arm of the fuel sender gauge does not bend.

  18.  
  19. Remove the gasket from the fuel pump assembly.
  20.  
  21. Using a screwdriver, disconnect the 5 snap claws from the claw holes, and remove the fuel suction support.
  22.  
  23. Remove the fuel pump cushion rubber.
  24.  
  25. Disconnect the fuel sender gage connector.
  26.  
  27. Using a screwdriver with its tip wrapped in tape, unlock the fuel sender gage, and slide it to remove.
  28.  

To install:

  1. Install the components in the reverse order of removal.

    Click image to see an enlarged view

    Fig. Removing the fuel sender assembly

    Removing the fuel sender assembly
  2.  

 
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