Toyota Matrix 2003-06

Fuel Rail (Supply Manifold) & Injectors

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Removal & Installation



1zz-FE Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:
    WARNING
    Be careful not to drop the fuel injectors when removing the delivery pipe.



    Negative battery cable.
     
    No. 2 cylinder head cover
     
    Positive Crankcase Ventilation (PCV) hose
     
    Engine wire, unplugging the injector connectors and clamps
     
    Fuel pipe clamp
     
    Fuel line/tube sub-assembly
     



    Fuel delivery pipe sub-assembly with the injectors attached
     
    Delivery pipe and injectors
     
    Spacers from the head
     
    Injectors from the delivery pipe
     
    O-ring and grommet from each injector

    Click image to see an enlarged view

    Fig. Fuel injector removal and installation-1ZZ-FE engine

    Fuel injector removal and installation-1ZZ-FE engine
     

  6.  

To install:

  1. Install or connect the following:
    NOTE
    Coat the contact point on the pipe with light machine oil and twist the injectors into place. The connector should face outward.


    NOTE
    Coat the seats in the head where the injectors contact, with light machine oil.



    New grommets
     
    New O-rings coated with light machine oil
     
    Injectors on the delivery pipe
     



    Spacers
     






    Delivery pipe and injectors
     

  2.  
  3. Loosely install the hold-down bolts and check that the injectors rotate smoothly. If they don-t, the probable cause is incorrect O-ring installation. Torque the delivery pipe hold-down bolts to 14 ft. lbs. (19 Nm) and the fuel pipe bolt to 80 inch lbs. (9 Nm).

    Engine wire, attaching the injector connectors and clamps
     
    Fuel line/tube sub-assembly
     
    PCV hose
     
    No. 2 cylinder head (valve) cover
     

  4.  

2zz-FE Engine
  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:
    WARNING
    Be careful not to drop the fuel injectors when removing the delivery pipe.



    Negative battery cable.
     
    No. 2 cylinder head cover
     
    Positive Crankcase Ventilation (PCV) hose
     
    Engine wire, by removing the bolt, then unplugging the injector and Camshaft Position (CMP) sensor connectors
     
    Fuel pipe clamp
     



    Fuel delivery pipe sub-assembly with the injectors attached
     
    Delivery pipe and injectors
     
    Spacers from the head
     
    Injectors from the delivery pipe
     
    O-ring and grommet from each injector

    Click image to see an enlarged view

    Fig. Fuel injector removal and installation-2ZZ-FE ENGINE

    Fuel injector removal and installation-2ZZ-FE ENGINE
     

  6.  

To install:

  1. Install or connect the following:
    NOTE
    Coat the contact point on the pipe with light machine oil and twist the injectors into place. The connector should face outward.


    NOTE
    Coat the seats in the head where the injectors contact, with light machine oil.



    New grommets
     
    New O-rings coated with light machine oil
     
    Injectors on the delivery pipe
     



    Spacers
     






    Delivery pipe and injectors
     

  2.  
  3. Loosely install the hold-down bolts and check that the injectors rotate smoothly. If they don-t, the probable cause is incorrect O-ring installation. Torque the delivery pipe hold-down bolts to 14 ft. lbs. (19 Nm) and the fuel pipe bolt to 80 inch lbs. (9 Nm).

    Fuel line/tube sub-assembly
     
    PCV hose
     
    Engine wire, by connecting the CMP sensor and injector connectors and installing the bolt. Tighten the bolt to 7 ft. lbs. (10 Nm).
     
    No. 2 cylinder head (valve) cover
     

  4.  

 
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