Toyota Matrix 2003-06

Removal & Installation

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  1. Disconnect the negative battery cable.
  2.  
  3. Remove the right side front wheel.
  4.  
  5. Drain power steering fluid
  6.  
  7. Remove the right hand engine under cover.
  8.  
  9. Remove the fan and alternator belt.
  10.  
  11. Remove the clip and disconnect the oil reservoir to pump hose No.1.
  12.  
  13. Using SST 09023-38401, disconnect the pressure feed tube assembly .
  14.  
  15. Remove the bolt and disconnect the pressure feed tube clamp.
  16.  
  17. Disconnect the oil pressure switch connector.
  18.  
  19. Remove the 2 bolts, nuts and pump assembly .

    Click image to see an enlarged view

    Fig. Using SST 09023-38401, disconnect the pressure feed tube assembly

    Using SST 09023-38401, disconnect the pressure feed tube assembly

    Click image to see an enlarged view

    Fig. Location of the power steering pump assembly

    Location of the power steering pump assembly
  20.  

To install:

  1. Install the pump assembly with the 2 bolts and nuts. Tighten to 27 ft. lbs. (37 Nm).
  2.  
  3. Connect the oil pressure switch connector.
    NOTE
    Be careful that the oil does not adhere to the connector.

  4.  
  5. Using SST 09023-38401, connect the pressure feed tube assembly . Tighten to 30 ft. lbs. (41 Nm) using a torque wrench with a fulcrum length of 13.58 in. (345 mm).
  6.  
  7. Connect the pressure feed tube clamp with the bolt. Tighten to 69 in. lbs. (8 Nm).
  8.  
  9. Connect the oil reservoir to pump hose No.1 with the clip.
  10.  
  11. Install the drive belt.
  12.  
  13. Install the wheel.
  14.  
  15. Fill and bleed the power steering system.
  16.  
  17. Install the engine under cover.
  18.  

 
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