Toyota Matrix 2003-06

Removal & Installation

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1ZZ-FE Engine



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Right-hand engine under cover
     
    Drive belt
     
    Alternator
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Water pump. Torque bolts markedAB
     


    Click image to see an enlarged view

    Fig. Water pump bolt identification-1.8L (1ZZ-FE) engine

    Water pump bolt identification-1.8L (1ZZ-FE) engine
    Alternator
     
    Drive belt
     
    Right engine under cover
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system to the proper level.
  4.  
  5. Start the vehicle, check for leaks and repair if necessary.
  6.  

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Right-hand engine under cover
     
    Drive belt
     
    Alternator
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Water pump. Torque bolts marked A (short) to 80 inch lbs. (9 Nm) and bolts marked B (long) to 96 inch lbs. (11 Nm).

    Click image to see an enlarged view

    Fig. Water pump bolt identification-1.8L (1ZZ-FE) engine

    Water pump bolt identification-1.8L (1ZZ-FE) engine
     
    Alternator
     
    Drive belt
     
    Right engine under cover
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system to the proper level.
  4.  
  5. Start the vehicle, check for leaks and repair if necessary.
  6.  

2zz-FE Engine



  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Right-hand engine under cover
     
    Drive belt
     
    Alternator
     
    Water pump pulley, using SST 09960-10010

    Click image to see an enlarged view

    Fig. View of the special tool needed to remove and install the water pump pulley-2ZZ-FE ENGINE

    View of the special tool needed to remove and install the water pump pulley-2ZZ-FE ENGINE
     
    Water pump and O-ring

    Click image to see an enlarged view

    Fig. Water pump mounting and bolt locations-2ZZ-FE ENGINE

    Water pump mounting and bolt locations-2ZZ-FE ENGINE
     

  6.  

To install:

  1. Install or connect the following:

    Water pump with new O-ring. Torque the bolts to 80 inch lbs. (9 Nm).
     
    Water pump pulley, using SST 09960-10010. Torque the bolts to 11 ft. lbs. (15 Nm).
     
    Alternator
     
    Drive belt
     
    Right engine under cover
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system to the proper level.
  4.  
  5. Start the vehicle, check for leaks and repair if necessary.
  6.  

2ZZ-GE Engine



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Right-hand engine under cover
     
    Drive belt
     
    Alternator
     
    Water pump pulley, using SST 09960-10010
     


    Click image to see an enlarged view

    Fig. View of the special tool needed to remove and install the water pump pulley-2ZZ-GE engine

    View of the special tool needed to remove and install the water pump pulley-2ZZ-GE engine
    Water pump and O-ring
     

  6.  


    Click image to see an enlarged view

    Fig. Water pump mounting and bolt locations-2ZZ-GE engine

    Water pump mounting and bolt locations-2ZZ-GE engine

To install:

  1. Install or connect the following:

    Water pump with new O-ring. Torque the bolts to 80 inch lbs. (9 Nm).
     
    Water pump pulley, using SST 09960-10010. Torque the bolts to 11 ft. lbs. (15 Nm).
     
    Alternator
     
    Drive belt
     
    Right engine under cover
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system to the proper level.
  4.  
  5. Start the vehicle, check for leaks and repair if necessary.
  6.  

 
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