Toyota Prius 2002-06

Removal & Installation

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Fig. Exploded view of components removed to access the radiator and cooling fans



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Fig. Cooling system hoses

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove fan assembly w/motor.
  6.  
  7. Remove the 3 bolts and radiator support upper RH.
  8.  
  9. Remove the 3 bolts and radiator support upper LH.
  10.  
  11. Remove the 3 bolts and radiator support lower RH.
  12.  
  13. Remove the 3 bolts and radiator support lower LH.
  14.  
  15. Remove the radiator assembly No. 2 from the vehicle.
  16.  

To install:

  1. Install the radiator assembly No. 2 to the vehicle.
  2.  
  3. Referring to the illustration, install the radiator supports.
  4.  
  5. Tighten bolts marked A to 5 Nm (44 in. lbs) and bolts marked B to 3.9 Nm (35 in. lbs).

    Click image to see an enlarged view

    Fig. Radiator support bolt identification

  6.  
  7. Install the fan assembly w/motor.
  8.  
  9. Fill the cooling system.
  10.  
  11. Replace components removed for access.
  12.  

 
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