Toyota RAV4 2000-05

Master Cylinder

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. On 2000 models with cruise control, remove the 3 bolts securing the cruise control actuator, then set it aside.
  4.  
  5. On 2001-2005 models, remove the wiper motor assembly.
  6.  
  7. Siphon the fluid out of the clutch reservoir.
  8.  
  9. Disconnect the hose from the reservoir leading to the clutch master cylinder.
  10.  
  11. Disconnect the clutch line from the cylinder. Plug the line to prevent fluid from escaping.
  12.  
  13. Remove the clip and pin securing the clutch pedal to the master cylinder pushrod.
  14.  
  15. Remove the 2 nuts, then remove the cylinder from the vehicle.

    Click image to see an enlarged view

    Fig. Remove the bolts securing the cruise control actuator



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    Fig. Clutch master cylinder mounting bolts

  16.  
  17. Installation is the reverse of removal. Tighten the mounting bolts to 9 ft. lbs. (12 Nm). Bleed the hydraulic clutch system.
  18.  

 
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