Toyota RAV4 2000-05

Front Cover Seal

Print

Removal & Installation



Cover Installed
  1. Unbolt and remove the oil pump.
  2.  
  3. Using a knife, carefully cut off the oil seal lip. With a flat-bladed tool, (preferably with tape around it) pry the seal from the cover.

    Click image to see an enlarged view

    Fig. Carefully cut off the oil seal lip, then pry the seal from the cover



    Click image to see an enlarged view

    Fig. Drive the seal flush against the cover edge

  4.  

To install:

  1. Apply multi-purpose grease to the new oil seal lip.
  2.  
  3. Tap the seal into place with SST 09223-50010/60011 or equivalent seal driver, and a hammer. Do this until the seal surface is flush with the cover edge.
  4.  
  5. Install the oil pump with a new O-ring.
  6.  

Cover Removed
  1. Unbolt the timing chain cover assembly. Be careful to loosen only the correct bolts.
  2.  
  3. Pry out the seal from the cover with a flat-bladed tool.
  4.  
  5. It is a good idea to remove the oil pump from the timing cover and replace the O-ring.