Toyota RAV4 2000-05

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Remove the engine under cover.
  6.  
  7. Remove the drive belt.
  8.  
  9. Loosen the clip and detach the suction hose from the power steering pump.
  10.  
  11. Remove the union bolt and gasket, then disconnect the pressure feed tube.
  12.  
  13. Unplug the pressure switch connector on the pump.
  14.  
  15. Loosen bolt A until it is detached from the pump. The bolt cannot be fully removed.
  16.  
  17. Remove bolt B and remove the pump from the vehicle.

    Click image to see an enlarged view

    Fig. Locations of bolts A and B

  18.  

To install:

  1. Position the pump on the engine. Tighten the mounting bolts to 22 ft. lbs. (30 Nm).
  2.  
  3. Attach the oil pressure switch connector.
  4.  
  5. Connect the pressure feed tube. Use a new gasket and tighten the bolt to 38 ft. lbs. (51 Nm).
  6.  
  7. Connect the suction hose and secure it with the clip.
  8.  
  9. Install the drive belt and engine under cover.
  10.  
  11. Bleed the power steering system.
  12.  

 
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