Toyota Sienna 2000-06

Door Glass & Regulator

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Power Windows



Removal & Installation
Motor & Regulator
2000-03


Click image to see an enlarged view

Fig. Exploded view of the front door assembly components-2000-03 Sienna

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. If equipped with a window handle, remove the handle snapring with a shop towel and remove the handle.

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    Fig. Remove the handle snapring with a shop towel and remove the handle-2000-03 Sienna

  4.  
  5. Unfasten the screw on the inside handle bezel and use a prytool to remove the bezel.
  6.  
  7. Using a suitable prytool, pry up on the door switch, unplug the connector and remove the switch.
  8.  
  9. Installation is the reverse of removal.
  10.  
  11. Remove arm rest.
  12.  
  13. If equipped, remove the courtesy light.
  14.  
  15. Remove the upper arm rest base panel.
  16.  
  17. Remove the cap and screw, the 2 screws and pry of the door trim using a suitable pry tool and pull up on the trim panel to remove.

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    Fig. Using a suitable prytool, pry up on the door switch-2000-03 Sienna



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    Fig. Remove the cap and screw, the 2 screws and pry of the door trim using a suitable pry tool-2000-03 Sienna



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    Fig. Remove the inside handle screw, disconnect the 2 control links and remove the handle-2000-03 Sienna

  18.  
  19. Remove the inner weatherstrip.
  20.  
  21. Remove the inside handle screw, disconnect the 2 control links and remove the handle.
  22.  
  23. Remove the service hole cover grommets and service hole cover.
  24.  
  25. Remove the speaker.
  26.  
  27. Remove the 2 bolts and door glass.
  28.  
  29. Remove the outer weatherstrip.
  30.  
  31. Remove the door glass run and lower frame.
  32.  
  33. If equipped with power windows, unplug the regulator connector.
  34.  
  35. Remove the regulator.
  36.  
  37. Place match marks on the regulator motor bracket and regulator gear.
  38.  
  39. Remove the Torx® screws and motor.

    Click image to see an enlarged view

    Fig. Place match marks on the regulator motor bracket and regulator gear-2000-03 Sienna

  40.  

To install:

  1. Install the motor aligning the marks made earlier.
  2.  
  3. Tighten the Torx® screws and attach the electrical connector.
  4.  
  5. Install the regulator and tighten the bolts to 48 in. lbs. (5 Nm).
  6.  
  7. Install the outer weatherstrip.
  8.  
  9. Install the glass and tighten the bolts to 48 in. lbs. (5 Nm).
  10.  
  11. Do not block the trim clip sealing with the service hole cover, install the cover and grommets.
  12.  
  13. Attach the control links to the inside handle, install the handle and screw.
  14.  
  15. Install the door trim , screws and cap.
  16.  
  17. Install the upper arm rest bas panel, courtesy light and arm rest.
  18.  
  19. Attach the window switch connector and install the switch.
  20.  
  21. Install the handle bezel and screw.
  22.  
  23. Install the regulator handle with the window closed. Install the plate and regulator handle with the snap ring at a 30 degree angle as illustrated.

    Click image to see an enlarged view

    Fig. Install the plate and regulator handle with the snap ring at a 30 degree angle-2000-03 Sienna

  24.  

2004-06


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Fig. Exploded view of the front door assembly components (1 of 3)-2004-06 Sienna



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Fig. Exploded view of the front door assembly components (2 of 3)-2004-06 Sienna



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Fig. Exploded view of the front door assembly components (3 of 3)-2004-06 Sienna

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Using a pry tool, disengage the front door lower frame bracket garnish clips and remove the garnish.
  4.  
  5. Using a pry tool, disengage the inside handle bezel clips and remove the bezel.
  6.  
  7. Remove master switch assembly screw.
  8.  
  9. Using a suitable prytool, pry up on the arm reset base panel and remove the panel.
  10.  
  11. Unfasten the door switch screws, unplug the connector and remove the switch.
  12.  
  13. Remove the front door trim panel as follows:
    1. Remove the screws and back frame plate.
    2.  
    3. Remove the 2 cushion rubbers, screws and the clips.
    4.  
    5. Carefully move the panel upwards to avoid damage.
    6.  
    7. Disconnect the 2 cables from the inside door handle.
    8.  
    9. Using a pry tool, disengage the 10 hooks and remove the inner weaterstrip.
    10.  
    11. Remove the 2 screws and inside handle.
    12.  

  14.  
  15. Remove the screw and reinforcement 1 to access and remove the service hole cover.
  16.  
  17. Unplug the door mirror connector unfasten the screws and remove the mirror.
  18.  
  19. Remove the door speaker.
  20.  
  21. Remove the front door rear window frame molding.
  22.  
  23. Open the door window until the bolts appear in the service holes, unfasten the bolts, tilt the rear of the glass upwards and carefully remove the glass.

    Click image to see an enlarged view

    Fig. Remove the door glass as shown-2004-06 Sienna

  24.  
  25. Remove the glass run.
  26.  
  27. Unplug the window regulator connector, unfasten the regulator bolts and remove the regulator through the service hole.
  28.  
  29. Remove the Torx® screws and power window motor.
  30.  

To install:

  1. Install the window motor.
  2.  
  3. Tighten the Torx® screws to 48 in. lbs. (5 Nm). and attach the electrical connector.
  4.  
  5. Apply grease to the moving parts of the window regulator. Install the regulator and tighten the bolts to 71 in. lbs. (8 Nm) and attach the electrical connector.
  6.  
  7. Install the glass run.
  8.  
  9. Install the glass and tighten the bolts to 71 in. lbs. (8 Nm).
  10.  
  11. Reset the window motor as follows:
    1. Turn the ignition switch on and open the window half way using the switch.
    2.  
    3. Pull up on the switch until window is closed and hold the switch up for an additional second.
    4.  
    5. Check the window operates normally.
    6.  
    7. If the window does not operate normally, disconnect the negative battery cable for 10 seconds, reconnect the cables and perform the window motor reset steps again.
    8.  

  12.  
  13. Install the mirror and fasten the screws to 71 in. lbs. (8 Nm), then attach the connector.
  14.  
  15. Apply butyl tape to the door panel at the areas illustrated. Pull out the links and connector through the service hole cover and install the cover making sure there are no creases or wrinkles and it is sealing normally.
  16.  
  17. Install the remaining components in the reverse order of removal.

    Click image to see an enlarged view

    Fig. Apply butyl tape to the door panel at the areas shown-2004-06 Sienna

  18.  

Switch
2000-03
  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Using a suitable prytool, pry up on the door switch, unplug the connector and remove the switch.
  6.  
  7. Installation is the reverse of removal.
  8.  

2004-06
  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Remove the screw.
  6.  
  7. Using a suitable prytool, pry up on the arm reset base panel and remove the panel.
  8.  
  9. Unfasten the master switch screws, unplug the connector and remove the switch.
  10.  
  11. Installation is the reverse of removal.
  12.  

 
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