Toyota Tercel 1984-1994 Repair Guide

Crankcase Ventilation System

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OPERATION



See Figures 1, 2 and 3

Used on all engines.

A closed positive crankcase ventilation (PCV) system is used on all Toyota models. This system cycles incompletely burned fuel which works its way past the piston rings back into the intake manifold for reburning with the fuel/air mixture. The oil filler cap is sealed and the air is drawn from the top of the crankcase into the intake manifold through a valve with a variable orifice.

This valve (commonly known as the PCV valve) regulates the flow of air into the manifold according to the amount of manifold vacuum. When the throttle plates are open fairly wide, the valve is fully open. However, at idle speed, when the manifold vacuum is at maximum, the PCV valve reduces the flow.

A plugged valve or hose may cause a rough idle, stalling or low idle speed, oil leaks in the engine and/or sludging and oil deposits within the engine and air cleaner. A leaking valve or hose could cause an erratic idle or stalling.



Click image to see an enlarged view

Fig. Fig. 1: PCV flow on carbureted engines



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Fig. Fig. 2: PCV flow on fuel injected engines



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Fig. Fig. 3: PCV valve operation

TESTING



The PCV valve is easily checked with the engine running at normal idle speed (warmed up). Remove the PCV valve from the valve cover or intake manifold, but leave it connected to its hose. Place your thumb over the end of the valve to check for vacuum. If there is no vacuum, check for plugged hoses or ports. If these are open, the valve is faulty. With the engine off, remove the PCV valve completely. Shake it end to end, listening for the rattle of the needle inside the valve. If no rattle is heard, the needle is jammed (probably with oil sludge) and the valve should be replaced.

An engine which is operated without crankcase ventilation can be damaged very quickly. It is important to check and change the PCV valve at regular maintenance intervals.

REMOVAL & INSTALLATION



Remove the PCV valve from the cylinder head cover or intake manifold. Remove the hose from the valve. Take note of which end of the valve was in the manifold. This one-way valve must be reinstalled correctly or it will not function. While the valve is removed, the hoses should be checked for splits, kinks and blockages. Check the vacuum port (that the hoses connect to) for any clogging.

Remember that the correct function of the PCV system is based on a sealed engine. An air leak at the oil filler cap and/or around the oil pan can defeat the design of the system.

 
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