Toyota Tundra 2001-06

Overhaul

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Inner CV-Joint



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Halfshaft from the vehicle
     
    Large boot clamps
     
    Small boot clamps
     

  4.  
  5. Matchmark inboard CV-joint to the shaft
  6.  
  7. Remove or disconnect the following:

    Inboard CV-joint from the shaft by expanding the snapring
     
    Both CV-joint boots
     
    Outer dust seal, using a shop press and tool 09950-00020
     
    Outer dust cover, using a shop press and tool 09950-00020
     

  8.  

To install:

  1. Install or connect the following:

    Outer dust cover, using a screwdriver and a hammer
     
    Outer dust seal, using a screwdriver and a hammer
     

  2.  
  3. Wrap the shaft splines with tape to protect the boot from damage.
  4.  
  5. Install or connect the following:

    Both CV-joint boots with clamps, temporarily
     
    Inboard CV-joint to the shaft by aligning the matchmarks and expanding the snapring
     

  6.  
  7. Lubricate the outboard joint with 7.23-7.94 oz. (205-225g) grease, provided in the boot kit.
  8.  
  9. Lubricate the inboard joint with 6.70-7.41 oz. (190-210g) grease, provided in the boot kit.
  10.  
  11. Install or connect the following:

    Both joint boots making sure the boots are in the shaft groove
     
    Standard halfshaft length is 20.531-20.689 in. (521.5-525.5mm) when the shaft is not expanded or contracted
     
    Large inboard boot clamp
     
    All other boot clamps using tool 09521-24010. Tighten the crimping tool until the clamp clearance is 0.039-0.059 in. (1.0-1.5mm)
     
    Halfshaft
     

  12.  

 
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