Toyota Tundra 2001-06

Driven Disc & Pressure Plate

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission assembly
     

  4.  
  5. Matchmark the clutch cover to the flywheel.
  6.  
  7. At the clutch cover, loosen each bolt 1 turn until spring tension is released.
  8.  
  9. Remove or disconnect the following:

    Clutch cover set bolts and the clutch cover with the clutch disc.
     
    Release bearing retaining clip and withdraw the it
     
    Release fork and boot assembly
     

  10.  

To install:

  1. Install or connect the following:

    Clutch disc onto the flywheel, using a clutch disc alignment tool
     
    Clutch cover, position it onto the flywheel and if reusing the old pressure plate, align the matchmarks.
     
    Clutch cover. Tighten the bolts in a crisscross pattern to 14 ft. lbs. (19 Nm).
     

  2.  
  3. Lubricate the release fork pivot and contact points, the release bearing, bearing hub and input shaft spline surfaces with a suitable molybdenum disulfide lithium based or multi-purpose grease.
  4.  
  5. Install or connect the following:

    Boot, release fork, hub and the bearing assemblies
     
    Transmission
     
    Negative battery cable
     

  6.  


    Click image to see an enlarged view

    Fig. Bolt tightening sequence for the clutch cover-all engines


  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission assembly
     

  4.  
  5. Matchmark the clutch cover to the flywheel.
  6.  
  7. At the clutch cover, loosen each bolt 1 turn until spring tension is released.
  8.  
  9. Remove or disconnect the following:

    Clutch cover set bolts and the clutch cover with the clutch disc.
     
    Release bearing retaining clip and withdraw the it
     
    Release fork and boot assembly
     

  10.  

To install:

  1. Install or connect the following:

    Clutch disc onto the flywheel, using a clutch disc alignment tool
     
    Clutch cover, position it onto the flywheel and if reusing the old pressure plate, align the matchmarks.
     
    Clutch cover. Tighten the bolts in a crisscross pattern to 14 ft. lbs. (19 Nm).

    Click image to see an enlarged view

    Fig. Clutch bolt tightening sequence-2001-2004



    Click image to see an enlarged view

    Fig. Clutch bolt tightening sequence-2005-2006

     

  2.  
  3. Lubricate the release fork pivot and contact points, the release bearing, bearing hub and input shaft spline surfaces with a suitable molybdenum disulfide lithium based or multi-purpose grease.
  4.  
  5. Install or connect the following:

    Boot, release fork, hub and the bearing assemblies
     
    Transmission
     
    Negative battery cable
     

  6.  

 
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