Toyota Tundra 2001-06

Brake Disc (Rotor)

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Raise and support the vehicle safely.
  4.  
  5. Remove the tire and wheel assembly.
  6.  
  7. Disconnect the brake hose from the caliper. Plug the end of the hose to prevent loss of fluid.
  8.  
  9. Remove the bolts that attach the caliper to the torque plate.
  10.  
  11. Lift the bottom of the caliper up and remove the caliper assembly.
  12.  
  13. Remove the brake rotor.
  14.  

To install:

  1. Install the brake rotor.
  2.  
  3. Grease the caliper slides and bolts with lithium grease or equivalent. Install the caliper and secure with the bolts. Torque the bolts to 90 ft. lbs. (123 Nm).
  4.  
  5. Connect the brake hose to the caliper. Torque 11 ft. lbs. (15 Nm).
  6.  
  7. Fill the brake system to the proper level and bleed the brake system.
  8.  
  9. Install the tire and wheel assembly.
  10.  
  11. Top off the brake fluid level in the master cylinder. Check for leaks and proper brake operation.
  12.  
  13. Connect the negative battery cable to the battery.

    Click image to see an enlarged view

    Fig. Front disc brake and related components-2001-2003



    Click image to see an enlarged view

    Fig. Front disc brake and related components-2004-2006

  14.  

 
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