Toyota Tundra 2001-06

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Fuel lines
     
    Fuel filter
     

  6.  

To install:



Click image to see an enlarged view

Fig. Always use new gaskets when replacing the fuel filter

  1. Install the fuel filter.
  2.  
  3. Use new washers and tighten the fuel line bolts to the following specifications:

    Banjo bolt fittings: 21 ft. lbs. (29 Nm)
     
    Flare nut fitting: 28 ft. lbs. (38 Nm)
     

  4.  
  5. Connect the negative battery cable.
  6.  
  7. Start the engine and check for leaks.
  8.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Fuel lines
     
    Fuel filter
     

  6.  

To install:

Click image to see an enlarged view

Fig. Always use new gaskets when replacing the fuel filter

  1. Install the fuel filter.
  2.  
  3. Use new washers and tighten the fuel line bolts to the following specifications:

    Banjo bolt fittings: 21 ft. lbs. (29 Nm)
     
    Flare nut fitting: 28 ft. lbs. (38 Nm)
     

  4.  
  5. Connect the negative battery cable.
  6.  
  7. Start the engine and check for leaks.
  8.  



Click image to see an enlarged view

Fig. Fuel pump and related components-2005-2006

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Relieve the fuel pressure.
  4.  
  5. Disconnect the negative battery cable.
  6.  
  7. Drain the fuel from the fuel tank.
  8.  
  9. If equipped, remove the number one fuel tank protector subassembly.
  10.  
  11. Remove the fuel tank.
  12.  
  13. Remove the fuel tank main hose and the return hose.
  14.  
  15. Remove the fuel pump and gauge assembly retainer from its mounting, using tool SST09808-14020 or equivalent.
  16.  
  17. Pull the fuel pump and gauge assembly out of the fuel tank. Be careful not to bend the arm of the sender. Remove and discard the gasket.
  18.  
  19. Disconnect the connector from the assembly.
  20.  
  21. Disengage the claw fitting and remove the sender gauge by sliding it forward.
  22.  
  23. Disengage the five claw fittings and remove the fuel pump tank. Separate the connector and disengage the clamp.
  24.  
  25. Disengage the clamp and then disconnect the connector.
  26.  
  27. Disengage the five claw fittings and separate the fuel pump from the fuel pump case. Disconnect the connector from the fuel pump.
  28.  
  29. Remove the fuel filter from the fuel pump.
  30.  

To install:

  1. Installation is the reverse of the removal procedure.
  2.  
  3. Start the engine and check for leaks, correct as required.
  4.  

 
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