Tracker 2000-2004

Exhaust Manifold

Print

Removal & Installation



1.6L And 2.0L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Strut tower bar, if equipped
     
    Air intake assembly and bracket
     
    Heated Oxygen (HO 2 S) sensor connector
     
    Exhaust front pipe
     
    Exhaust manifold heat shield
     
    Exhaust manifold bracket, if equipped
     
    Exhaust manifold
     

  4.  

To install:

  1. Install or connect the following:

    Exhaust manifold with a new gasket. Tighten the fasteners to 13-20 ft. lbs. (18-28 Nm).
     
    Exhaust manifold bracket, if equipped. Tighten the bolts to 36-43 ft. lbs. (50-60 Nm).
     
    Exhaust manifold heat shield
     
    Exhaust front pipe. Tighten the fasteners to 29-43 ft. lbs. (40-60 Nm).
     
    HO 2 S sensor connector
     
    Air intake assembly and bracket
     
    Strut tower bar, if equipped. Tighten the fasteners to 66 ft. lbs. (90 Nm).
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for leaks.
  4.  

2.5L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Strut tower bar
     
    Air intake assembly
     
    Heated Oxygen (HO 2 S) sensor connectors
     
    Oil dipstick tube
     
    Exhaust Gas Recirculation (EGR) pipe
     
    Exhaust manifold heat shields
     
    Evaporative Emissions (EVAP) canister
     
    Front driveshaft, if equipped
     
    Exhaust front pipe
     
    Exhaust manifold brace
     
    Exhaust manifolds
     

  4.  

To install:

  1. Install or connect the following:

    Exhaust manifolds with new gaskets. Tighten the nuts to 21 ft. lbs. (30 Nm).
     
    Exhaust manifold brace
     
    Exhaust front pipe. Tighten the fasteners to 37 ft. lbs. (50 Nm).
     
    Front driveshaft, if equipped
     
    EVAP canister
     
    Exhaust manifold heat shields
     
    EGR pipe
     
    Oil dipstick tube
     
    HO 2 S sensor connectors
     
    Air intake assembly
     
    Strut tower bar
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for leaks.
  4.  

 
label.common.footer.alt.autozoneLogo