Tracker 2000-2004

Fuel Rail (Supply Manifold) & Injectors

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Removal & Installation



1.6L & 2.0L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Front intake manifold bracket, if equipped
     
    Positive Crankcase Ventilation (PCV) valve and hose
     
    Fuel injector harness connectors
     
    Fuel line bracket
     
    Fuel supply manifold
     
    Fuel injectors
     

  6.  

To install:

  1. Install or connect the following:

    Fuel injectors with new O-ring seals
     
    Fuel supply manifold. Tighten the bolts to 17 ft. lbs. (23 Nm).
     
    Fuel line bracket
     
    Fuel injector harness connectors
     
    PCV valve and hose
     
    Front intake manifold bracket, if equipped
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for leaks.
  4.  

2.5L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Air intake tube
     
    Throttle body intake collector
     
    Fuel lines
     
    Fuel pressure regulator vacuum line
     
    Fuel injector harness connectors
     
    Fuel supply manifold connect pipe
     
    Fuel supply manifolds
     
    Fuel injectors
     

  6.  

To install:

  1. Install or connect the following:

    Fuel injectors with new O-ring seals
     
    Fuel supply manifolds. Tighten the bolts to 17 ft. lbs. (23 Nm).
     
    Fuel supply manifold connect pipe. Tighten the bolts to 22 ft. lbs. (30 Nm).
     
    Fuel injector harness connectors
     
    Fuel pressure regulator vacuum line
     
    Fuel lines
     
    Throttle body intake collector
     
    Air intake tube
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for leaks.
  4.  

 
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