VW Passat & Audi A4 1990-2000

Sway Bar

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REMOVAL & INSTALLATION
1990-97 Passat Models
  1. Note the radio security code and disconnect the negative battery cable.
  2.  
  3. Raise the front of the vehicle and support it with jackstands. Remove the front wheels.
  4.  
  5. Remove the bolts/nuts securing the outer ends of the sway bar, and then remove the bolts/nuts securing the brackets.
  6.  
  7. Remove the sway bar.
  8.  



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Fig. Removal of the sway bar link attaching nut



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Fig. Sway bar link nut, washer, and bushing



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Fig. Lift up on the sway bar and slide the end link off the end of the bar

To install:

  1. Installation is in reverse order of removal noting the following:
  2.  
  3. Position the sway bar in the vehicle.
  4.  
  5. Install the bolts/nuts securing the brackets. Tighten them until just snug (they will be fully tightened later).
  6.  
  7. Install the bolts/nuts securing the outer ends of the sway bar. Tighten until just snug (they will be fully tightened later).
  8.  


NOTE
The collars of the washers face away from the bushings. The conical side of the bushings faces the washers.

  1. Install the wheels, and then lower the vehicle.
  2.  
  3. Bounce the vehicle several times and allow the vehicle to stabilize.
  4.  
  5. Tighten the fasteners to:
  6.  
  7. Sway bar bushing bracket: 18 ft. lbs. (25 Nm)
  8.  
  9. Sway bar link-to-control arm: 18 ft. lbs. (25 Nm)
  10.  

A4 & 1998-00 Passat Models
  1. Note the radio security code and disconnect the negative battery cable.
  2.  
  3. Raise the front of the vehicle and support it with jackstands.
  4.  
  5. Remove the lower engine shield.
  6.  
  7. Remove the sway bar to control arm ling mounting nuts and remove the link.
  8.  
  9. Remove the sway bar bushing brackets.
  10.  
  11. Remove the sway bar.
  12.  



Click image to see an enlarged view

Fig. The sway bar is connected to the control arm via a small link

To install:

  1. Installation is in reverse order of removal noting the following:
  2.  
  3. Position the sway bar in the vehicle.
  4.  
  5. Install the bolts/nuts securing the brackets. Tighten them until just snug (they will be fully tightened later).
  6.  
  7. Install the sway bar-to-control arm link with the arrows facing forward.
  8.  
  9. Then tighten the fasteners to:
  10.  
  11. Sway bar link-to-sway bar: 66 ft. lbs. (90 Nm)
  12.  
  13. Sway bar link-to-control arm: 52 ft. lbs. (70 Nm)
  14.  
  15. Sway bar bushing bracket: 22 ft. lbs. (30 Nm)
  16.  

 
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