REMOVAL & INSTALLATION
The Volkswagen accelerator cable runs from the accelerator pedal to the carburetor by means of the central tunnel, the fan housing and the throttle valve lever. Guide tubes are used in both the central frame tunnel and the fan housing, while a plastic hose is present between the tunnel and the front engine cover plate.
To remove the accelerator cable, disconnect the cable from the throttle lever pin, raise the rear of the car, and pull the cable through from the front of the car after disconnecting the rod from the accelerator pedal.
Installation is the reverse of the removal. Grease the cable well before inserting from the front of the car. Be sure that the rear rubber boot and hose are properly seated, so that water will not enter the guide tubes. In order to avoid excessive strain of the throttle cable and assembly, there should be about 0.04 in. (1mm) clearance between the throttle stop and the carburetor body when the throttle is in the wide-open position. For this reason, it is advisable that the cable be tightened down at the carburetor end only when the accelerator pedal is at the fully-floored position.