Volkswagen Eurovan 2000-03

Removal & Installation

Print

Defroster Flap Cable




NOTE
Attach cables before installing controls. Place outer cable against stops on controls and secure. Defroster and footwell flap cables are self-adjusting. Adjust by turning air distribution knob fully from stop to stop. Adjust cable on regulating valve with controls installed.


NOTE
The defroster flap cable is red/green.

  1. Remove the control panel, as outlined in this section.
  2.  
  3. Remove the defroster flap cable.

    Click image to see an enlarged view

    Fig. Footwell flap cable (1) and defroster flap cable (2)-

  4.  

To install:

  1. Turn air distribution knob fully to left stop.
  2.  
  3. Attach defroster flap cable (arrow C as shown in the accompanying illustration).
  4.  
  5. Secure cable to controls with clip (arrow A as shown in the accompanying illustration).
  6.  
  7. Adjust the cable, as follows:
    1. Secure cable to defroster flap while simultaneously pressing lever in direction of the arrow in the illustration.
    2.  
    3. Turn the control knob fully from stop to stop.

      Click image to see an enlarged view

      Fig. Defroster cable adjustment

    4.  

  8.  

Footwell Flap Cable




NOTE
Attach cables before installing controls. Place outer cable against stops on controls and secure. Defroster and footwell flap cables are self-adjusting. Adjust by turning air distribution knob fully from stop to stop. Adjust cable on regulating valve with controls installed.


NOTE
For models manufactured before 9/98, the footwell flap cable is yellow/white. For models manufactured after 9/98, the footwell flap cable is red/yellow.

  1. Remove the control panel, as outlined in this section.
  2.  
  3. Remove the footwell flap cable.

    Click image to see an enlarged view

    Fig. Footwell flap cable (1) and defroster flap cable (2)-

  4.  

To install:

  1. Turn air distribution knob fully to left stop.
  2.  
  3. Attach footwell flap cable (arrow D shown in accompanying illustration).
  4.  
  5. Secure cable to controls with clip (arrow B shown in accompanying illustration).
  6.  
  7. Adjust the cable, as follows:
    1. Secure cable to footwell flap while simultaneously pressing lever in direction of arrow.
    2.  
    3. Turn control knob fully from stop to stop.

      Click image to see an enlarged view

      Fig. Adjusting the footwell flat cable

    4.  

  8.  

Heater Control Valve Cable




NOTE
Attach cables before installing controls. Place outer cable against stops on controls and secure. Defroster and footwell flap cables are self-adjusting. Adjust by turning air distribution knob fully from stop to stop. Adjust cable on regulating valve with controls installed.


NOTE
The heater control valve cable is red/white

  1. Remove the control panel, as outlined in this section.
  2.  
  3. Remove the heater control valve cable.
  4.  

To install:

  1. Turn heater control valve knob fully to left stop.
  2.  
  3. Connect heater control valve cable -arrow-.
  4.  
  5. Secure cable to controls -1- with clip.

    Click image to see an enlarged view

    Fig. Secure cable to controls (1) with clip

  6.  
  7. Adjust the heater control valve cable, as follows:
    1. Guide cable through engine compartment bulkhead to valve lever and connect.
    2.  
    3. Slide the lever left to stop (off/cool).
    4.  
    5. Secure cable housing to valve with clip.

      Click image to see an enlarged view

      Fig. Guide the cable through engine compartment bulkhead to valve lever (2) and connect. Slide the lever (2) left to stop (off/cool). Then, secure cable housing to valve with clip (1)

    6.  

  8.  

 
label.common.footer.alt.autozoneLogo