Volkswagen Eurovan 2000-03

Removal & Installation

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NOTE
If the cooling system contains coolant, the coolant hoses must be pinched off before disconnecting.


CAUTION
The cooling system is under extreme pressure when the engine is warm. Before beginning this procedure, make sure to wear gloves, goggles and take the appropriate precautions to avoid personal injury.

  1. Remove the expansion tank.
  2.  
  3. Loosen the clip and remove the cable.
  4.  
  5. Clamp coolant hoses as close as possible to valve.
  6.  
  7. Loosen spring type hose clamps and pull coolant hoses off.
  8.  
  9. Remove regulating valve from expansion tank console.
  10.  
  11. Installation is the reverse of the removal procedure. Fill with coolant after installation of the Heater Valve.

    Click image to see an enlarged view

    Fig. Heater water control valve (1), Cable (2), Lever (3), Coolant return hose - from rear heater core coolant pipe to control valve (4), Coolant return hose - from control valve to engine (5), and Coolant return hose - from front heater core to control valve (6)

  12.  

 
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