Volkswagen Eurovan 2000-03

Removal & Installation

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NOTE
This procedure requires the use of Water pump wrench V.A.G 1590, or equivalent tool.

  1. Remove noise insulation pan, as shown in the accompanying illustration.

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    Fig. Exploded view of the sound dampening material (1), clip (2) and noise insulation pan (3)

  2.  
  3. Remove the accessory drive belt, as outlined in the Engine Mechanical Section.
  4.  
  5. Disconnect the suction and pressure lines, then drain the hydraulic oil into a suitable container.
  6.  
  7. Use the water pump wrench to remove the pulley, as shown in the illustration.

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    Fig. You need a special type of wrench when removing the pulley



    Click image to see an enlarged view

    Fig. Use the water pump wrench to remove the pulley

  8.  
  9. Unfasten the mounting bolts, then remove the power steering pump.

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    Fig. Unfasten the mounting bolts (1 and 2), then remove the power steering pump



    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump and related components

  10.  
  11. Installation is in reverse order of removal.
  12.  
  13. Fill the power steering system with the proper type and amount of fluid.
  14.  

 
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