Volkswagen Front Wheel Drive 1974-1989 Repair Guide

Manual Steering Rack

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ADJUSTMENTS



On Dashers before chassis number 4 2 186 215, the rack is not adjustable.

The adjusting screw is on the rack housing and adjusts pinion gear-to-rack clearance. Turning the screw clockwise tightens the clearance. Turn the adjusting screw no more than 20 degrees and test drive the vehicle after each adjustment. If the adjustment does not improve steering response or feel, return the screw to its original position and look for worn or damaged steering or suspension parts.

REMOVAL & INSTALLATION



See Figures 1 and 2

Dasher, Fox and Quantum
  1. Disconnect the negative battery cable.
  2.  
  3. Pry off the lock plate and remove both tie rod mounting bolts from the steering rack (inside the engine compartment). Carefully pry the tie rods out of the mounting pivot.
  4.  
  5. Remove the lower instrument panel trim.
  6.  
  7. Remove the shaft clamp bolt. Pry off the clip, then drive the shaft toward the inside of the car with a brass drift.
  8.  
  9. Remove the steering rack mounting bolts.
  10.  
  11. Turn the wheels all the way to the right and remove the steering rack through the opening in the right wheel housing.
  12.  

To install:
  1. Position the rack in the vehicle. Tighten the mounting bolts to 15 ft. lbs. (19 Nm).
  2.  
  3. Temporarily install the tie rod mounting pivot to the rack with both mounting bolts. Remove one bolt, install the tie rod, and reinstall the bolt. Do the same on the other tie rod. Tighten the pivot bolts to 40 ft. lbs. (54 Nm). Make sure to install a new lock plate.
  4.  
  5. Install the clip, then tighten the clamp bolt. Install the lower instrument panel trim.
  6.  
  7. Connect the battery cable.
  8.  



Click image to see an enlarged view

Fig. Fig. 1: Rabbit, Jetta and Scirocco steering components



Click image to see an enlarged view

Fig. Fig. 2: Dasher steering components

Except Dasher, Fox and Quantum
  1. Disconnect the negative battery cable.
  2.  
  3. Raise and safely support the vehicle on jackstands. Remove the ignition key to lock the steering wheel.
  4.  
  5. Remove the bolt from the steering shaft universal joint. Matchmark the universal joint to the pinion shaft.
  6.  
  7. Disconnect the tie rod ends from the steering knuckles.
  8.  
  9. Remove the mount nuts, then remove the steering rack as an assembly.
  10.  

To install:
  1. Fit the pinion shaft into the universal joint while fitting the steering rack into place on the body.
  2.  
  3. Torque the steering rack mount nuts and the universal joint bolt to 22 ft. lbs. (30 Nm).
  4.  
  5. After inserting the tie rod ends into the steering knuckle, torque the nut to 26 ft. lbs. (35 Nm). Install a new cotter pin.
  6.  
  7. Connect the battery cable.
  8.  

 
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