Volvo 240/740/760/780/940/960 1990-1998

Throttle Body

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REMOVAL & INSTALLATION



See Figures 1, 2, 3 and 4

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the throttle pulley cover (if equipped).
  4.  
  5. Remove the throttle body to air cleaner hose.
  6.  
  7. Remove the link between the throttle pulley and the throttle body (if equipped).
  8.  
  9. Remove the throttle cable from the throttle body.
  10.  
  11. Remove any necessary hoses.
  12.  
  13. Remove the connector from the Throttle Position (TP) sensor.
  14.  
  15. Remove the four throttle body-to-intake manifold retaining bolts.
  16.  
  17. Remove the throttle body from the intake manifold.
  18.  

To install:

If replacing the throttle body, install the TP sensor onto the new throttle body before installing it onto the intake manifold.

  1. Thoroughly clean the mounting surfaces of the intake manifold and the throttle body.
  2.  
  3. Install a new gasket onto the throttle body.
  4.  
  5. Install the throttle body onto the intake manifold.
  6.  
  7. Tighten the retaining bolts to 62 inch lbs. (7 Nm).
  8.  
  9. Install the TP sensor connector.
  10.  
  11. Install the throttle cable onto the throttle body.
  12.  
  13. Install the link between the throttle pulley and the throttle body (if equipped).
  14.  
  15. Install any hoses which were removed.
  16.  
  17. Install the throttle body-to-air cleaner hose.
  18.  
  19. Install the throttle pulley cover.
  20.  
  21. Connect the negative battery cable.
  22.  



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Fig. Fig. 1: Unfasten the TP sensors electrical connector



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Fig. Fig. 2: Disconnect the accelerator cable



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Fig. Fig. 3: Unfasten the retaining bolts and remove the throttle body assembly



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Fig. Fig. 4: Make sure you replace the throttle body gasket to prevent leaks

 
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