Volvo 240/740/760/780/940/960 1990-1998

Front Output Shaft Seal

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REMOVAL & INSTALLATION



  1. Raise and safely support the vehicle.
  2.  
  3. Remove the right front wheel.
  4.  
  5. Remove the passenger side halfshaft from the transfer case.
  6.  
  7. Remove the old seal from the transfer case using a seal puller or other suitable tool.
  8.  

To install:
  1. Thoroughly clean the sealing surface before installing the new seal.
  2.  
  3. Lubricate the new seal with wheel bearing grease.
  4.  
  5. Install the new seal in transfer case, and press seal into place using tool 5564 or an equivalent seal driver.
  6.  
  7. Install the passenger side halfshaft.
  8.  
  9. Install the right front wheel. Tighten the lug nuts to 81 ft. lbs. (110 Nm).
  10.  
  11. Lower the vehicle.
  12.  

 
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