Volvo 240/740/760/780/940/960 1990-1998

Rear Output Shaft Seal

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REMOVAL & INSTALLATION



  1. Raise and safely support the vehicle.
  2.  
  3. Mark the flange, and remove the rear driveshaft from the transfer case.
  4.  
  5. Remove the transfer case rear driveshaft flange using counterhold tool 5652 or equivalent. Remove the flange nut.
  6.  
  7. Remove the flange from the transfer case using puller 5304 or equivalent.
  8.  
  9. Remove the pinion spacer sleeve using puller 7693 or equivalent.
  10.  
  11. Remove the seal using puller 5069 or equivalent inside seal puller.
  12.  

To install:
  1. Thoroughly clean the sealing surface before installing new seal.
  2.  
  3. Lubricate the new seal with wheel bearing grease.
  4.  
  5. Install the new seal in transfer case, and press seal into place using tools 5653 and 5504 or equivalent seal installer.
  6.  
  7. Install the pinion spacer sleeve.
  8.  
  9. Install the flange and tighten the nut to 133-148 ft. lbs. (180-200 Nm).
  10.  
  11. Install the rear driveshaft.
  12.  
  13. Lower the vehicle.
  14.  

 
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