Volvo Cars 1999-05

Overhaul

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Inner CV-Joint



The inner CV-joint is serviced with the axle shaft as an assembly. The inner CV-joint boot can be serviced by removing the outer CV-joint.

The inner CV-joint is serviced with the axle shaft as an assembly. The inner CV-joint boot can be serviced by removing the outer CV-joint.

Outer CV-Joint



  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the halfshaft from the vehicle.
  4.  
  5. Remove the grease boot clamps and push the boot away from the joint.
  6.  
  7. Expand the inner race circlip and pull the CV-joint off of the axle shaft.
  8.  
  9. Disassemble the inner race, cage and balls for cleaning and inspection.
  10.  

To install:

  1. Assemble the inner race, cage and balls into the outer joint housing.
  2.  
  3. Expand the circlip and push the joint on to the axle shaft.
  4.  
  5. Fill the outer race and the grease boot with CV-joint grease and tighten the boot clamps.
  6.  
  7. Install the axle halfshaft.
  8.  

 
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