Volvo Cars 1999-05

Master Cylinder

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Suction brake fluid out of clutch hydraulic system.
  4.  
  5. Press pin out of clutch pedal.
  6.  
  7. Remove bolts holding master cylinder in place.
  8.  
  9. Detach hydraulic line from clutch master cylinder.
  10.  
  11. Remove supply hose from clutch master cylinder and remove clutch master cylinder.
  12.  

To install:

  1. Installation is the reverse of the removal procedure.
  2.  
  3. Tighten clutch master cylinder bolts to bearing block to 16 ft. lbs. (22 Nm).
  4.  
  5. Tighten coupling bolts for hydraulic pipe to 13 ft. lbs. (17 Nm).
  6.  
  7. Fill clutch master cylinder with brake fluid.
  8.  
  9. Bleed any air from master cylinder .
  10.  

 
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